1. Give FOUR reasons that may cause the machine to tip forwards.
There are several reasons that may cause a telescopic handler to tip forwards:
1. Overloading: If the machine is carrying a load that exceeds its maximum capacity, it can cause the telescopic handler to tip forwards.
2. Incorrect load placement: If the load is not properly positioned or distributed on the forks, it can lead to an imbalanced load and cause the machine to tip forwards.
3. Unsuitable ground conditions: Operating on uneven or unstable ground, such as soft or wet terrain, can destabilize the telescopic handler and potentially cause it to tip forwards.
4. Improper use of outriggers: Failing to properly extend or position the outriggers can compromise the stability of the telescopic handler, leading to a forward tip.
It is crucial to adhere to proper load limits, ensure correct load placement, be mindful of ground conditions, and utilize outriggers correctly to prevent tipping.
2. What is the definition of, or how can a hazard be described?
A hazard can be defined as a potential source of harm or danger that can result in injury, illness, damage to property, or the environment. In the context of a telescopic handler, hazards can include structural instability, improper use of controls, inadequate maintenance, or working at heights without proper fall protection. Identifying and describing hazards involves recognizing potential risks, assessing their severity, and developing measures to mitigate or eliminate them. Regular risk assessments, clear communication, and adherence to health and safety protocols are crucial to addressing hazards effectively.
3. After placing a load, who is responsible for ensuring the load is safe?
The person operating the telescopic handler is responsible for ensuring the load is safe after placing it. They should make sure the load is stable, secure, and properly balanced before moving the machine. It is essential to follow correct lifting procedures to avoid any risks or accidents. The operator should also be trained in load handling and understand the weight limits and limitations of the telescopic handler. Regular inspections and maintenance of the machine are also important to ensure it is in proper working condition.
4. On stabiliser-equipped machines, what must be checked before the stabilisers are lowered?
Before lowering the stabilisers on a telescopic handler with stabiliser-equipped machines, it is essential to check for any potential hazards or obstructions in the area where the stabilisers will be deployed. Ensure that the ground is level and stable enough to support the machine's weight and prevent any potential tipping. Check that the stabilisers are correctly positioned and in good working condition without any visible damage or faults. Finally, verify that the operator is adequately trained and familiar with the correct operation of the stabilisers to ensure safety and prevent accidents.
5. If the operator has loaded the machine onto a transporter/trailer on behalf of a driver, what checks must be carried out before they leave the cab?
Before leaving the cab, the operator must perform certain checks on the telescopic handler. This includes ensuring that the machine is securely attached to the transporter/trailer and that all relevant safety devices are engaged. The operator should check the stability of the load, making sure it is properly secured and balanced. They should also ensure that the boom is fully retracted and secured, the engine is switched off, and that the cab is locked. Finally, the operator should perform a visual inspection of the surrounding area to ensure it is safe to leave.
6. a) What is meant by the lifting or rated capacity of the tele-handler and b) who determines it?
a) The lifting or rated capacity of a telescopic handler refers to the maximum weight it can safely lift and carry. It is crucial to ensure that the load being handled does not exceed this capacity to maintain safety.
b) The manufacturer determines the lifting or rated capacity of a telescopic handler through rigorous testing and calculations. They assess various factors like stability, boom length, and load position to establish the safe lifting limit. Compliance with industry standards and regulations is important to ensure accurate determination of the capacity by the manufacturer.
7. a) Name THREE purposes of the raised lugs on tyres and b) what can happen to a tele-handler if the lugs are severely worn?
a) The raised lugs on tyres of a telescopic handler serve three purposes:
1. Improved traction, especially on uneven or soft ground.
2. Enhanced stability, minimizing the risk of tipping over during operation.
3. Better maneuverability, facilitating steering and turning movements.
b) If the lugs on a tele-handler's tyres are severely worn, several issues may arise:
1. Reduced traction, increasing the likelihood of slipping or getting stuck on various surfaces.
2. Compromised stability, potentially leading to tipping over, especially on uneven terrain.
3. Impaired maneuverability, making it harder to steer and control the tele-handler effectively. Regular inspection and maintenance are important to ensure optimal performance.
8. Name FOUR factors to consider and know before picking up a load.
When operating a telescopic handler, there are several factors to consider before picking up a load:
1. Load weight: Ensure you know the weight of the load to determine if the telescopic handler can handle it safely. Exceeding the lifting capacity can be dangerous.
2. Load dimensions: Consider the size and shape of the load to determine if it can be safely lifted without any interference or instability.
3. Load stability: Verify that the load is stable and properly secured to prevent any shifting or falling during lifting and transport.
4. Site conditions: Assess the ground conditions, overhead obstructions, and any other factors that may affect the safe lifting and maneuvering of the load.
Always prioritize safety and follow the manufacturer's guidelines for operating the telescopic handler.
9. a) What determines the minimum distances that any part of plant and machinery has to be kept from over head electricity lines and b) explain why a distance should be kept.
The minimum distances for keeping plant and machinery away from overhead electricity lines are determined by regulations and guidelines provided by the Health and Safety Executive (HSE). These distances ensure safety by reducing the risk of the equipment coming into contact with power lines, minimizing the possibility of electrical shock, fire, or other accidents. It's important to maintain these distances to prevent serious harm to operators, damage to equipment, and disruption of electricity supply. Compliance with these regulations helps ensure a safe working environment for construction activities near overhead power lines.
10. If setting up to lift and move loads in a pedestrianised area, state THREE factors that need to be taken into account.
When setting up a telescopic handler in a pedestrianised area, there are three factors that need to be considered:
1. Safety: Ensure that the working area is secured and pedestrians are safely redirected to prevent accidents.
2. Space: Assess the available space to ensure there is enough clearance for the telescopic handler to operate without causing obstructions or hindering pedestrian movement.
3. Noise and pollution: Take measures to minimize noise and air pollution caused by the telescopic handler to avoid inconvenience and potential harm to pedestrians and nearby residents.
11. During work, the engine starts to overheat. Explain the danger if someone tries to remove the radiator or expansion tank cap.
Removing the radiator or expansion tank cap while the engine is overheating is dangerous due to the significant pressure buildup. It can cause scalding hot coolant to be forcefully expelled, resulting in severe burns and injuries to anyone nearby. Additionally, removing the cap may expose the individual to high-pressure steam, potentially causing burns and respiratory issues. It is crucial to allow the engine to cool down completely before attempting to remove such caps to avoid these dangers.
12. What would be the effect on the telehandler if a tyre on the front axle is larger or smaller in size than the other tyre on the same axle, or where one tyre has less pressure than the other?
Having a tyre on the front axle that is larger or smaller in size than the other tyre can cause uneven weight distribution, leading to imbalanced handling and potential strain on the telehandler's components. Similarly, having one tyre with less pressure than the other can further exacerbate these issues and affect stability. It is important to maintain proper tyre size and pressure to ensure optimal performance and safety of the telehandler. Regularly inspecting and correcting any disparities in tyre size and pressure is recommended.
13. What are the THREE actions or stages that a tele-handler operator undertakes during pre-use inspections?
During pre-use inspections of a telescopic handler, operators usually undertake three actions or stages. These include visually inspecting the machine for any visible damage or defects, checking the functionality of essential components such as brakes and steering, and assessing the condition of safety devices like seat belts and warning lights. These inspections ensure that the tele-handler is in safe working order before use, reducing the risk of accidents and promoting compliance with health and safety regulations.
14. An operator has to travel a tele-handler on the public highway, for which the road traffic act applies. List SIX requirements that must be followed.
1. Operator must have a valid driver's license for the appropriate vehicle category as specified in the road traffic act.
2. The tele-handler must be registered and have the necessary road tax paid.
3. The operator must adhere to the specified speed limits and rules of the road.
4. The tele-handler must have all required lights, indicators, and mirrors functioning properly.
5. The operator must ensure that the load on the tele-handler is secure and does not exceed the lawful weight limits.
6. The tele-handler must be insured for third-party liability as prescribed by the road traffic act.
15. State the purpose of the check valve(s) located on the boom cylinder rams.
The check valve(s) on the boom cylinder rams of a telescopic handler prevent the boom from lowering or retracting unintentionally. They ensure that the boom remains in position and does not collapse if there is a loss of hydraulic pressure or a failure in the hydraulic system. The check valve(s) act as a safeguard, keeping the boom stable and secure during operation, reducing the risk of accidents and injuries.
16. What problems and hazards can soft ground cause to a loaded forklift?
Soft ground can pose several problems and hazards to a loaded forklift. Firstly, the soft ground can cause the forklift to sink, making it difficult to maneuver and potentially causing the load to tip. Additionally, the soft ground may not have enough stability to support the weight of the forklift and the load, leading to the possibility of the forklift getting stuck or even overturning. It is important to assess the ground conditions before operating a forklift on soft ground and consider using additional support, such as stabilizing pads or mats, to mitigate these hazards.
17. Name TWO factors that determine the weight of a load.
The weight of a load is determined by two factors: the mass of the object being lifted and the force of gravity acting upon it. Mass refers to the amount of matter in the object, while gravity is the force that pulls objects toward the center of the Earth. These factors determine the total weight that the telescopic handler needs to support, which is important for ensuring the safety and stability of the lifting operation.
18. Using the Operator's Manual, state the figure for the tyre pressures. Note: The Operator's Manual for the machine being used for the test MUST be available for reference by the candidate.
The figure for the tyre pressures can be found in the Operator's Manual of the telescopic handler machine being used. The candidate must have the Operator's Manual available and refer to it for the specific tyre pressure information.
19. The operator has to use a new type of tele-handler that they are unfamiliar with. What do Regulations (i.e. PUWER 98) and other guidance require the operator to have?
Regulations such as PUWER 98 (Provision and Use of Work Equipment Regulations 1998) require the operator of a telescopic handler to receive sufficient training and instruction to safely operate the specific type of equipment they are using. The operator should have the necessary knowledge and skills to understand the risks associated with the equipment and how to safely operate it. Additional guidance may vary depending on the specific circumstances, but generally operators should receive familiarization training on the new equipment, including understanding its controls, functions, and safe operating procedures. Regular refresher training may also be necessary to maintain competency.
20. Using the Operator's Manual, state the cold-starting procedure for the machine. Note: The Operator's Manual for the machine being used for the test MUST be available for reference by the candidate.
Refer to the Operator's Manual for the specific cold-starting procedure. It is crucial to have the manual for reference during the procedure.
21. a) What is the minimum distance allowed near open trenches when travelling with a tele-handler and b) explain why?
a) The minimum distance allowed near open trenches when travelling with a tele-handler is usually around 3 meters.
b) This distance is needed to ensure the safety of the tele-handler operator and others around the trench. By keeping a sufficient distance, the risk of the tele-handler accidentally falling into the trench is minimized. It also allows for a safe clearance zone in case of any unforeseen movements or events. Overall, maintaining the minimum distance near open trenches with a tele-handler is crucial for preventing accidents and ensuring the well-being of everyone involved.
22. The operator has been asked to drive the machine onto a transporter/trailer. a) Who is responsible for the loading operations and b) state FOUR actions to be considered by the operator before loading commences?
a) The operator is generally responsible for the loading operations.
b) Four actions for the operator to consider before loading commences are:
1. Ensure that the transporter/trailer is suitable for safely supporting the weight of the telescopic handler.
2. Securely fasten the telescopic handler to the transporter/trailer using appropriate restraints.
3. Check that the height and width of the telescopic handler is within the legal limits for road transportation.
4. Conduct a visual inspection of the transporter/trailer to identify any potential hazards or defects that could affect safe loading and transportation.
23. If checking the oil level using a dipstick, why must gloves be worn?
Gloves should be worn when checking the oil level using a dipstick on a telescopic handler to protect your hands from any hot or dirty oil. It's a safety precaution to avoid burns or contact with harmful substances. Gloves provide a barrier between your skin and the oil, reducing the risk of injury or contamination.
24. Which part of the forklift is the load centre usually measured from?
The load centre of a forklift is normally measured from the face of the forks or attachments.
25. List SIX typical subject areas that should be covered in a site induction.
The six typical subject areas that should be covered in a site induction for a telescopic handler are:
1. Health and safety procedures, including safe operation of the telescopic handler.
2. Site-specific hazards and control measures.
3. Emergency procedures and location of emergency equipment.
4. Worksite rules and regulations, including personal protective equipment requirements.
5. Site layout and traffic management.
6. Communication channels and reporting procedures.
26. Why should a tele-handler be re-fuelled at the end of the day?
A telehandler should be refuelled at the end of the day to ensure it is ready to be used again the next day. Running out of fuel while working can cause delays and disrupt productivity. Additionally, leaving a machine with a low fuel level can lead to condensation and fuel system corrosion. Refuelling at the end of the day helps to prevent these issues and ensures the telehandler is in good condition for the next day's operations.
27. Name SIX possible proximity hazards that may be encountered on site when travelling with a load.
Possible proximity hazards that may be encountered on site when travelling with a load in a telescopic handler include:
1. Overhead obstructions: Keep an eye out for low hanging structures or cables that could come into contact with the load.
2. Pedestrians: Ensure adequate space and visibility to avoid collisions with workers or passers-by.
3. Other vehicles: Be mindful of other construction vehicles and ensure safe distance and proper communication while manoeuvring.
4. Uneven terrain: Watch for uneven ground or holes that may cause a loss of control or tip over the telescopic handler.
5. Overturning: Be cautious of slopes or unstable surfaces that could tip the machine and cause accidents.
6. Objects in the path: Look out for debris, equipment or materials that may obstruct the intended travel path and pose a hazard.
28. What are the possible outcomes of facing prosecution for not complying with legislation and regulations?
The potential consequences of prosecution for non-compliance with legislation and regulations regarding telescopic handlers can include fines, penalties, and legal action. These actions are intended to uphold safety standards and protect workers and the general public. It is important to prioritize compliance to avoid the potential negative outcomes associated with non-compliance, as well as to ensure a safe and productive working environment. If you have concerns about compliance, seeking expert advice can help you navigate the regulations and avoid the associated consequences.
29. Name THREE ways in which an operator can minimise their impact upon the environment whilst using the machine.
Three ways in which an operator can minimize their impact upon the environment while using a telescopic handler are:
1. Proper maintenance and regular servicing of the machine to ensure optimal fuel efficiency.
2. Using the telescopic handler only when necessary and switching it off when not in use to prevent unnecessary fuel consumption.
3. Operating the machine efficiently by using appropriate lifting and maneuvering techniques, avoiding excess movement or idling, reducing fuel consumption and CO2 emissions.
30. Explain ALL visual checks that must be carried out on all types of quick-hitch attaching systems before use.
Before using quick-hitch attaching systems on telescopic handlers, perform these visual checks:
1. Inspect the quick-hitch system for any signs of damage or wear.
2. Check that all safety pins, latches, and locking mechanisms are securely in place.
3. Ensure that there are no loose or missing bolts, nuts, or fasteners.
4. Examine the attachment points and ensure they are free of cracks or distortion.
5. Verify that the quick-hitch system is compatible with the attachment being used.
6. Look for any signs of hydraulic leaks or damage to the hydraulic hoses.
7. Finally, confirm that the quick-hitch system is adequately greased for smooth operation.
31. Give FOUR reasons that may cause the tele-handler to tip over sideways.
Four possible reasons for a telescopic handler to tip over sideways are: uneven or soft ground, improper counterweight distribution, exceeding the machine's maximum load capacity, and operating on slopes or inclines. Uneven or soft ground can create an unstable footing for the machine, leading to tipping. Improper counterweight distribution, such as having a heavy load hanging off one side, can also cause imbalance. Exceeding the tele-handler's load capacity may result in instability. Operating on slopes or inclines can cause a gravitational force that can lead to tipping if not properly managed.
32. Where should the Operator's Manual be kept and why?
The Operator's Manual for a telescopic handler should be kept in a secure and easily accessible location on the machine. This is important for several reasons. Firstly, it ensures that the manual is readily available for the operator to consult whenever needed. Secondly, having the manual on the machine helps to ensure that it doesn't get lost or misplaced, as it is always in close proximity. Lastly, keeping the manual on the telescopic handler itself ensures that it is readily available in case of an emergency or if someone other than the operator needs to refer to it.
33. As a lifting machine, the tele-handler must be thoroughly examined. a) What is the purpose of the examination and b) who would carry out the examination?
a) The purpose of the examination is to ensure the tele-handler is safe to use and in proper working condition. It helps identify any defects or maintenance issues that could pose a risk to the operators or others.
b) The examination should be carried out by a competent person, typically a qualified engineer or technician. They should have the necessary knowledge and expertise to assess the tele-handler's structural integrity, mechanical components, and electrical systems. It's important to have someone trained in tele-handler inspection guidelines and regulations.
34. What is the purpose of a roll or ROPS frame?
The purpose of a roll or ROPS frame on a telescopic handler is to provide protection to the operator in the event of a machine rollover or tip-over. It is a specially designed structure that helps to prevent or minimize injury to the operator by forming a protective zone around the operator's seat. The ROPS frame is intended to withstand the impact and provide a safe space for the operator. It is an essential safety feature for operating telescopic handlers in construction and other industries where such machines are used.
35. According to regulations (such as Lifting Operations and Lifting Equipment Regulations (LOLER) 1998) name TWO requirements that must be carried out on any lifting operation.
The two requirements that must be carried out on any lifting operation, as stated in the Lifting Operations and Lifting Equipment Regulations (LOLER) 1998, are:
1. Thorough examination of the lifting equipment by a competent person at regular intervals; and
2. Planning and supervision of the lifting operation to ensure it is carried out safely. These regulations aim to ensure that lifting equipment is in good working order and that lifting operations are planned and executed safely, reducing the risk of accidents and injuries.
36. What is the meaning of this hand signal (being demonstrated by the Tester)?
The hand signal being demonstrated by the tester for a telescopic handler is indicating that the handler needs to lower its boom.
37. Why must the seat belt be worn, even with the cab door closed?
The seat belt must be worn in a telescopic handler, even with the cab door closed, for safety reasons. It helps to protect the operator in case of sudden movements or an accident, preventing them from being thrown from the seat or injured. Seat belts are an essential safety measure in all vehicles, including telescopic handlers, as they greatly reduce the risk of serious injury or fatality. It is important for operators to always wear their seat belts and follow all safety protocols to ensure a safe working environment.
38. What is the purpose of counterweight(s) on the machine?
The counterweight on a telescopic handler serves to balance the weight of the load being lifted. It helps in maintaining stability and preventing tipping over of the machine during lifting and maneuvering operations.
39. If the tele-handler is being travelled or working on the public highway, including adjacent pavement and verges, the Road Traffic Act applies. a) What type of licence and which classes should the operator hold and b) what is the minimum age allowed?
a) The operator of a telescopic handler working on the public highway should hold a full UK driving licence appropriate for the vehicle's class. The specific licence class required would depend on the weight and size of the tele-handler. It is important to consult the Road Traffic Act and DVLA guidelines for exact details on licence requirements.
b) The minimum age allowed for operating a tele-handler on the public highway would be determined by the licence class required, as well as any additional age requirements set by DVLA. Again, the exact minimum age will vary depending on the specific circumstances and vehicle classification. Relevant regulations should be consulted for accurate information.
40. Before picking up a load, why should the forks be equally spaced or distanced on the carriage?
Ensuring equal spacing of the forks on the carriage of a telescopic handler helps maintain stability and load distribution. This evenly distributes the weight of the load and prevents it from being tilted or tipping to one side, which could result in unsafe conditions. Equal spacing also helps maintain a balanced center of gravity, reducing the risk of accidents while lifting and moving loads. It is a best practice to ensure proper load handling and safety.
41. When working in a confined area or space, name THREE dangers that can be present.
When operating a telescopic handler in a confined area, three potential dangers are:
1. Limited space for maneuverability, increasing the risk of collisions with obstacles or structures.
2. Reduced visibility, hindering the operator's ability to see hazards or workers in the vicinity.
3. Potential for overturning due to the uneven or unstable ground, which can lead to serious accidents if the machine tips over.
42. If a load is being lifted whilst the telehandler is on a slope and facing downhill, what effect could this have on the machine?
Lifting a load on a downward slope can make the telehandler unstable and cause it to tip over. The machine may lose its balance due to the combination of the load and the slope's gravitational force. This can pose a significant risk to the operator and anyone nearby. It is crucial to prevent such situations and ensure that the telehandler is operated on stable and level ground.
43. What does the Health and Safety at Work Act require employers to do with regards specifically to plant?
The Health and Safety at Work Act requires employers to ensure that plant, including telescopic handlers, is maintained in a safe condition, and that it is properly used, supervised, and controlled. Employers must also provide adequate information, instruction, training, and supervision to employees who use or work near plant. Furthermore, employers must conduct regular risk assessments to identify and control any hazards associated with the use of plant, and implement appropriate measures to mitigate those risks. Overall, the Act aims to ensure the safety and well-being of workers when operating or working around plant machinery.
44. Before loading an uncoupled trailer, what THREE precautions must be taken?
Before loading an uncoupled trailer using a telescopic handler, three precautions that must be taken are: ensuring the trailer is securely parked and immobilized, inspecting the condition of the trailer and its load-bearing capacity, and ensuring the telescopic handler is in a stable position and the operator is adequately trained and qualified. It is essential to prioritize safety and adhere to industry standards when operating machinery.
45. When parking the machine at the end of the shift, name THREE places where the machine should NOT be parked.
When parking a telescopic handler at the end of a shift, it should not be parked in the following places:
1. In front of emergency exits or fire escapes, as this can impede evacuation in case of an emergency.
2. Blocking access points or walkways, hindering people's movement and increasing the risk of accidents.
3. Near flammable or hazardous materials, to avoid potential damage or risks associated with their storage or use.
46. Name FOUR different types or levels of disciplinary actions or sanctions that can be applied (by employers and judicial bodies) to operators of plant who do not comply with, or follow legislation and regulations.
Four different types or levels of disciplinary actions or sanctions that can be applied to operators who do not comply with legislation and regulations include verbal warnings, written warnings, suspension, and termination of employment.
47. Give THREE reasons why it is important that a tele-handler is not leaning sideways before attempting to lift or place a load.
It is crucial for a tele-handler not to lean sideways before lifting or placing a load due to the following reasons:
1. Stability: Leaning sideways can compromise the stability of the tele-handler, increasing the risk of tipping over. This can result in serious accidents, injuries, and damage to both the machinery and surrounding structures.
2. Load Capacity: Leaning sideways can affect the load capacity and distribution of the tele-handler. It may exceed the safe working load limits, potentially leading to structural failure or the collapse of the tele-handler.
3. Operator Safety: A sideways lean can make it more difficult for the operator to maintain control of the tele-handler. This can impair their visibility, stability, and maneuverability, putting their safety at risk.
Ensuring that the tele-handler remains level before lifting or placing a load is essential for maintaining safety and preventing accidents in the construction environment.
48. If the load centre of the load is longer (increased) than stipulated for the model of tele-handler, what effect does it have on the lifting capacity of the machine?
If the load centre is longer than specified for the tele-handler model, the lifting capacity of the machine is reduced. The load centre is the distance between the center of gravity of the load and the center of the tele-handler. When the load centre is increased, it causes the load to exert more leverage on the machine, reducing its stability and lifting capacity. It is important to adhere to the specified load centre to ensure safe and efficient operation of the tele-handler.
49. What is the main purpose of the Rated Capacity Indicator (RCI) or Load Moment Indicator (LMI)?
The main purpose of the Rated Capacity Indicator (RCI) or Load Moment Indicator (LMI) on a telescopic handler is to provide a real-time display or warning system for the operator about the load being lifted. It helps prevent the machine from operating in an unsafe manner by indicating if the load is within the safe working limits. The RCI or LMI takes into account factors such as the boom angle, boom length, and load position to determine the maximum safe operating capacity of the machine.
50. When working in a confined area or space: a) what danger can be present with regards to the counterweight of the machine, b) when should measures be taken and c) what measures should be implemented?
a) The danger with the counterweight of a telescopic handler in a confined area or space is that it can strike surrounding objects or structures, resulting in damage or collapse.
b) Measures should be taken whenever operating a telescopic handler in a confined area or space to ensure safety.
c) The measures that should be implemented include assessing the area for any potential hazards or obstructions, positioning the machine properly, using appropriate attachment or tooling, and maintaining clear communication with the operator and ground personnel. Additionally, having a clear evacuation plan and providing proper training to the operator are crucial.
51. If placing a variety of loads onto a rigid, flatbed transporter, where should the heaviest loads be placed?
The heaviest loads should be placed over the rear axle of the rigid, flatbed transporter to ensure stability and prevent the vehicle from becoming unbalanced. Placing the heavy loads closer to the center of the vehicle will also help distribute the weight evenly, minimizing the risk of overloading the front or rear axles. It is important to follow proper loading guidelines and ensure the transporter's weight limits are not exceeded to maintain safe and efficient operation.
52. When placing onto or lifting a load from a loading out tower: a) why must the tele-handler's handbrake be on and the transmission in neutral and b) what would the consequences be if this was not done?
a) The tele-handler's handbrake must be on and the transmission in neutral when placing onto or lifting a load from a loading out tower to ensure safety and stability. This prevents the tele-handler from moving unintentionally, reducing the risk of accidents.
b) If the handbrake is not on and the transmission is not in neutral, the tele-handler may move unexpectedly, leading to loss of control and potential accidents. It could cause the tele-handler to collide with the tower or other structures, endangering both the operator and anyone nearby.
53. What THREE main duties of the Health and Safety at Work Act must employees follow?
Employees must:
1. Take reasonable care of their own health and safety.
2. Co-operate with their employer to ensure health and safety at work.
3. Follow any health and safety training provided by their employer.
54. An operator has been asked to transport a load along the public highway from one site to another, for which The Road Traffic Act applies. What needs to be taken into account regarding the law?
When transporting a load on a public highway, the operator should consider certain legal requirements under the Road Traffic Act. These include having the appropriate licence, adhering to load restrictions, ensuring the load is properly secured, and displaying necessary warning signs or markings. The operator should also consider any specific regulations or permits that may be required for transporting loads on public roads, such as escort vehicles or time restrictions. It is important to consult the local authorities or check the relevant guidance to ensure compliance with the law.
55. On a semi-automatic quick-hitch bucket attaching system: a) what is the purpose of the safety pin and b) what checks MUST be made to the pin before use?
a) The safety pin is used to secure the quick-hitch bucket in place, preventing it from disengaging accidentally during operation.
b) Prior to use, you must ensure that the safety pin is in good condition, free from damage or wear. It should fit securely in the designated hole on the quick-hitch bucket, without any signs of looseness or excessive play. Additionally, verify that the pin is correctly aligned with and fully inserted into the attachment mounting point. Regular inspection and maintenance are necessary to ensure continued safe operation.
56. Name THREE conditions that mirrors on the machine must be in.
The mirrors on a telescopic handler must be in three conditions: clean, properly adjusted, and secured.
57. State FOUR checks that should be made to the forks.
When inspecting telescopic handler forks, ensure the following four checks are carried out:
1. Check for any signs of damage, such as cracks, bends, or excessive wear.
2. Verify that the forks are securely attached to the carriage and there are no loose bolts or fasteners.
3. Measure the fork thickness to ensure it meets the manufacturer's specifications.
4. Examine the positioning lock to confirm that it is functioning correctly and securely holds the forks in place when extended or retracted. Regularly conducting these checks will help ensure the safe operation of the telescopic handler.
58. Why are forklift operators generally regarded as 'safety-critical' workers?
Forklift operators are deemed 'safety-critical' as they have the responsibility of handling heavy loads and operating machinery that can pose risks to both themselves and others. Their actions directly impact the safety of the workplace and those around them. Any lapse in attentiveness, improper handling of loads, or failure to adhere to safety protocols can lead to accidents, injuries, and damage. Therefore, it is essential for forklift operators to undergo proper training, be vigilant in their duties, and follow safety guidelines to minimize the potential for accidents.
59. Before leaving the cab for a rest break, after parking and switching off the machine, what final action must be carried out?
The final action that must be carried out before leaving the cab of a telescopic handler for a rest break, after parking and switching off the machine, is to apply the handbrake.
60. How can a qualification or card benefit a plant operator?
Having a qualification or card can benefit a plant operator in several ways. Firstly, it demonstrates competence and knowledge in operating a telescopic handler, enhancing their employment prospects and credibility in the industry. Secondly, it helps meet legal requirements, as some jurisdictions require operators to hold specific qualifications or cards to operate certain machinery. Additionally, it may be a prerequisite for obtaining relevant insurance coverage. Lastly, it can improve safety on site by ensuring that operators are trained in the correct operation and maintenance procedures of the telescopic handler.
61. a) What is the purpose of a Method Statement and b) what is required of the operator?
a) The purpose of a Method Statement is to outline how a specific task or activity will be safely carried out. It provides details on the necessary equipment, procedures, and control measures to mitigate risks and ensure compliance with regulations.
b) The operator of a telescopic handler is required to have proper training and competence to safely operate the equipment. They should follow the manufacturer's instructions and any additional requirements set by their employer. Regular inspections, maintenance, and reporting of defects are essential. They must adhere to safe working practices, prioritize load stability, and be mindful of site conditions, pedestrians, and other hazards.
62. Name FOUR ways that wet weather can affect tele-handler operations.
Wet weather can affect tele-handler operations in several ways:
1. Reduced traction: Wet surfaces can make it difficult for tele-handlers to gain sufficient grip, leading to potential slippage and instability.
2. Decreased visibility: Rain and fog can impair visibility, making it harder for tele-handler operators to navigate safely.
3. Increased risk of tip-over: Wet ground can be soft and unstable, increasing the risk of the tele-handler tipping over, especially when carrying heavy loads.
4. Limited access: In certain weather conditions, wet ground can become too soft or flooded, limiting access to construction sites and hindering tele-handler operations.
63. Apart from the operator, who else may need to use the machine's Operator's Manual?
Other individuals who may need to use the telescopic handler's Operator's Manual include maintenance technicians, supervisors, inspectors, and health and safety personnel. It is essential for anyone responsible for the machine's upkeep, monitoring, or ensuring compliance with safety regulations to have access to the Operator's Manual.
64. How can high wind speeds affect tele-handler operations?
High wind speeds can significantly impact tele-handler operations. The wind can destabilize the tele-handler, causing it to sway or tip over. This poses a serious safety risk for operators and nearby workers. Additionally, strong winds can make it difficult to accurately position loads, increasing the likelihood of accidents and damage. It is important for operators to regularly monitor wind speeds and follow manufacturer guidelines for safe operation. If wind speeds exceed safe limits, operations should be halted until conditions improve.
65. How is it possible that forklifts can still tip over, even when travelling on gentle gradients, are not overloaded and not being driven at excessive speed?
Forklifts can tip over on gentle gradients if the load is not balanced properly or if the forklift is not operated within its stability limits. The center of gravity of the forklift and its load should remain within the stability triangle. If the load is too heavy or too high, it can destabilize the forklift, causing it to tip over. Operating within the manufacturer's recommended speed limits and using caution when turning and cornering can help minimize the risk of tipping. Regular maintenance and proper training are also essential.
66. What is the purpose of a risk assessment?
The purpose of a risk assessment is to identify potential hazards and evaluate the associated risks in a specific construction task. It helps ensure the safety and well-being of workers by implementing suitable control measures to minimize or eliminate the identified risks. By conducting a risk assessment, the construction industry can comply with legal obligations, promote good practice, and create a safer working environment. It also enables ongoing monitoring and review of risks, allowing for necessary adjustments to be made as required. Ultimately, a risk assessment helps prevent accidents and injuries, protecting both workers and employers.
67. a) What is meant by the load centre and b) why must it be known for each lift?
a) The load centre refers to the point where the load is balanced on the telescopic handler. It is the imaginary point that divides the load into two equal halves.
b) Knowing the load centre is necessary for each lift because it affects the stability and capacity of the telescopic handler. By understanding the load centre, operators can calculate the appropriate load capacity and make adjustments to ensure safe lifting operations. Failure to consider the load centre can result in imbalanced loads, causing the telescopic handler to tip over or put excessive stress on its components.
68. Before travelling with a physically large load, name FIVE factors that must be taken into account by the operator before moving.
The five factors that the operator must consider before moving with a physically large load are: load weight and distribution, load stability, clearances and obstacles in the path, operational limitations of the telescopic handler, and site conditions such as uneven terrain or slippery surfaces. It is important for the operator to assess these factors to ensure safe and successful movement of the load.
69. Name THREE ways that a plant operator can contribute in ensuring repeat business with the client or principal contractor.
A plant operator can contribute to ensuring repeat business with the client or principal contractor through:
1. Adhering to project timelines and delivering work on schedule. This helps maintain a positive reputation and fosters trust.
2. Demonstrating excellent communication skills and promptly addressing any concerns or issues that arise during the project. This shows professionalism and a commitment to client satisfaction.
3. Taking proactive steps to ensure health and safety standards are met, minimizing the risk of accidents or delays. This helps build confidence in the operator's abilities and promotes a safe working environment.
70. What would happen if the steering mode of 'crab steer' is selected and the steering wheel rotated clockwise whilst travelling?
If the steering mode of 'crab steer' is selected and the steering wheel is rotated clockwise while travelling, the telescopic handler would move diagonally. The front and rear wheels would both turn in the same direction and the telescopic handler would move sideways. This allows for sideways movement while maintaining the vehicle's alignment. However, it is important to note that operating a telescopic handler in crab steer mode while traveling requires careful consideration of the surroundings to ensure safe operation and avoid any potential obstacles or hazards.
71. Describe ONE physical method of checking that the attachment is fully secured to the coupler prior to work.
One physical method to check if the attachment is fully secured to the coupler before work is by visually inspecting for any signs of detachment or misalignment between the attachment and the coupler. This can be done by observing if the attachment is securely locked into place and if there are any gaps or irregularities in the connection. Additionally, physically shaking or gently applying pressure to the attachment can help determine if it is securely attached to the coupler. Always refer to the equipment's manual and follow proper procedures for attachment and safety.
72. Using the lifting capacity diagram for A17: a) what is the maximum lifting capacity at maximum height, b) what is the lifting capacity with the boom angle at 45 degrees and a boom extension of 2.5 metres and c) what is the farthest distance (measured from the front tyres) available to place a 1.3 tonnes load at a height of 4 metres?