1. a) What must be undertaken as the first step when disconnecting a hydraulic line, and b) where can the specific information be found?
a) The first step when disconnecting a hydraulic line is to ensure that the system is depressurized. This can be done by stopping the flow of hydraulic fluid and releasing any residual pressure in the line.
b) Specific information on disconnecting hydraulic lines can be found in equipment manufacturer's manuals, construction machinery handbooks, or industry guides such as the Construction Plant-hirers' Handbook. It is important to consult these resources to ensure the correct procedures are followed to avoid accidents or damage.
2. Name THREE ways in which an operator can minimise their impact upon the environment whilst using the machine.
To minimize the environmental impact while using a demolition plant, an operator can:
1. Follow proper waste management procedures, separating and disposing of waste materials appropriately.
2. Use dust suppression techniques, such as water sprays or controlling dust with covers, to minimize airborne particles.
3. Utilize noise reduction measures, such as limiting working hours, using noise barriers, or employing quieter machinery, to minimize noise pollution.
These actions can help mitigate environmental harm during the operation of a demolition plant.
3. The operator must be aware at all times of the operation of the attachment, and of the progress of the demolition. Give THREE examples on how they would achieve this.
The operator can achieve this by regularly inspecting the attachment and equipment, maintaining clear communication with the site team, and monitoring the demolition process through observance and proper use of monitoring tools and technologies.
4. What are the possible outcomes of facing prosecution for not complying with legislation and regulations?
Non-compliance with legislation and regulations can result in prosecution. Possible outcomes include fines, penalties, loss of reputation, and potential imprisonment. Prosecution can also lead to restrictions or bans on operating in the industry. It is crucial to fully understand and adhere to the relevant laws and regulations to mitigate these risks. Seek legal advice and ensure compliance to avoid potential consequences.
5. When slewing with a load, where should the operator be looking?
When slewing with a load, the operator should focus their gaze on the swing path and the load itself. They must be vigilant to ensure the load doesn't come into contact with any obstacles, structures, or personnel in the area. Keeping a constant watch on the load and its surroundings is essential for safe operation and to prevent any incidents or accidents.
6. On a semi-automatic quick-hitch attaching system: a) What is the purpose of the safety pin b) What checks MUST be made to the pin before use?
a) The safety pin on a semi-automatic quick-hitch attaching system is designed to secure the attachment to the excavator arm. It prevents accidental detachment during operation, reducing the risk of accidents and improving safety.
b) Before using the safety pin, ensure it is in good condition, without any signs of damage or wear. Check that it is the correct size and shape for the quick-hitch system being used. Verify that it fits securely and snugly when inserted, with no wobbling or looseness. Additionally, inspect the locking mechanism to ensure it engages and disengages smoothly.
7. Explain the purpose of a lift plan.
A lift plan outlines the details and procedures for safely and efficiently executing lifting operations on a construction site. It considers factors like the weight and dimensions of the load, equipment needed, lifting techniques, and safety precautions. The purpose of a lift plan is to ensure that lifting operations are conducted in a controlled manner, minimizing risks of accidents, damage to property, and injuries to personnel. It serves as a reference guide for the personnel involved, providing clarity and consistency in carrying out lifting activities. A well-prepared lift plan enhances safety, productivity, and compliance with relevant regulations.
8. If attaching accessories to a quick-hitch coupler, give TWO reasons why the coupler should be tilted in the downwards position (ram extended)?
Two reasons to tilt the quick-hitch coupler in the downwards position (ram extended) when attaching accessories are:
1. Safety: Tilting the coupler downwards helps to prevent the attachment from accidentally falling off during the process, reducing the risk of injuries or property damage.
2. Ease of attachment: Tilting the coupler downwards allows for better visibility and easier alignment between the attachment and the coupler, making it simpler to connect them properly and efficiently.
9. Before starting work on a new structure, how should the operator familiarise themselves with the work zone?
Before commencing work on a new structure, the operator should familiarise themselves with the work zone by conducting a thorough examination. This includes reviewing relevant plans and drawings, inspecting the site for potential hazards, and assessing any existing structures or services that may affect the demolition process. In addition, the operator should ensure they are aware of any site-specific rules or regulations, such as access restrictions or noise limitations. It is crucial to engage with project stakeholders and consult with relevant authorities to obtain all necessary information before commencing work.
10. The operator has to fit and use a new attachment using a quick-hitch coupler that they are unfamiliar with. What do Regulations (i.e. PUWER 98) and other guidance require the operator to have?
PUWER 98 regulations and other guidance require the operator to have adequate information, instruction, and training on using the new attachment with the quick-hitch coupler. The operator should be familiarized with the equipment and understand any risks or precautions associated with its use. They should also receive proper supervision during initial operation to ensure safety and skill development. Regular monitoring, assessment, and maintenance of the attachment and coupler should be carried out to ensure their safe and efficient operation. The operator should also have access to relevant safety manuals and documentation.
11. Chrysotile or white asbestos is known to be 'hydrophilic' or easily mixed with water. Therefore, what is the best control measure against fibres spreading during demolition operations?
The best control measure against fibres spreading during demolition operations is to use wet methods, such as wetting the material with water, to reduce the release of fibres. This helps to prevent the fibres from becoming airborne and spreading to other areas. Wetting the material can be done using water sprays or by using specialized equipment that applies water during the demolition process. It is important to ensure that the water is used effectively and that proper containment measures are in place to prevent contamination of surrounding areas or water sources.
12. Why should the jaws of a shear be kept downwards if working at height?
Keeping the jaws of a shear downward when working at height minimizes the risk of falling debris. By pointing the jaws downward, any material that is cut or sheared will fall away from the operator and the working area. This helps maintain a safer work environment and reduces the chances of injury to those working below.
13. Using the lifting capacity diagram for category A59: a) if the machine is equipped with a 2.5 m long dipper, what is the maximum lifting capacity in tonnes at a 6 m radius/reach over the sides of the track with the load at 3 m height b) in principle, if a longer dipper is fitted, what effect does that have on the lifting capacity (assuming same size attachment and machine configuration)?
14. a) What is the purpose of a Method Statement and b) what is required of the operator?
a) The purpose of a Method Statement in the demolition industry is to outline the sequence of work and the procedures that will be followed to safely and efficiently carry out the demolition process. It helps in identifying potential hazards and specifying the control measures that will be implemented to mitigate those risks. It also ensures that the work is compliant with relevant regulations and industry standards.
b) The operator of a demolition plant is required to be competent and properly trained for the operation of the equipment. They should have a good understanding of the method statement and follow it diligently. They must also follow safe working practices, conduct regular inspections of the plant, and report any defects or malfunctions promptly.
15. What could cause the hydraulic system to overheat?
Possible causes of hydraulic system overheating in a demolition plant could include: excessive loads or long operating durations, incorrect fluid levels or viscosity, clogged or dirty hydraulic filters, faulty cooling system or inadequate ventilation, worn or damaged hydraulic components, or excessive friction within the system. Regular maintenance, fluid monitoring, and inspections are essential to prevent overheating. Consider consulting with a hydraulic specialist to diagnose and address the specific issue in your demolition plant.
16. If travelling with a load, name FIVE factors that must be taken into account by the operator before moving.
The five factors that a demolition plant operator must consider before moving with a load are:
1. Weight of the load - Ensure that the plant is capable of safely transporting the load without exceeding its weight capacity.
2. Stability - Assess the load's stability and the plant's ability to maintain stability during movement.
3. Clearances - Determine if there are any height, width, or length restrictions along the intended route to avoid obstacles and structures.
4. Surface conditions - Evaluate the terrain and surface conditions along the route to ensure safe navigation and prevent any accidents or damage.
5. Potential obstructions - Identify any potential obstructions, such as power lines or tunnels, that may hinder safe movement and plan accordingly.
17. Why should long loads be lifted using a swivelling type lifting accessory?
Long loads should be lifted using a swivelling type lifting accessory for better maneuverability and stability. The swivel feature allows the load to rotate, making it easier to negotiate tight spaces and corners during the lifting process. This helps reduce the risk of damage to the load and surrounding structures. Additionally, the swivel function enables the load to be positioned accurately, minimizing the likelihood of accidents or injuries. Overall, using a swivelling type lifting accessory improves operational efficiency and safety when lifting long loads in demolition plants.
18. Name FOUR load-bearing structural elements.
Four load-bearing structural elements commonly found in buildings are columns, beams, walls, and foundations.
19. The operator has been asked to drive the machine onto a transporter/trailer. a) Who is responsible for the loading operations and b) state FOUR actions to be considered by the operator before loading commences?
a) The operator is responsible for the loading operations.
b) Four actions to be considered by the operator before loading commences are:
1. Ensure that the machine is in proper working condition and all safety features are operational.
2. Verify the weight and dimensions of the machine to ensure it can be safely loaded onto the transporter/trailer.
3. Secure all loose components and ensure that there are no hazards that could affect the loading process.
4. Plan the loading process, considering factors such as the position of the machine on the transporter/trailer and any necessary support or stabilization required.
20. Why are demolition plant operators generally regarded as 'safety-critical' workers?
Demolition plant operators are considered "safety-critical" because their role involves operating heavy machinery and performing complex tasks that pose significant risks to workers and the surrounding environment. The operation of demolition plant equipment requires expertise and careful attention to safety protocols to ensure that structures are demolished safely and efficiently. Any mistakes or negligence in their work can lead to accidents, injuries, or even fatalities. Thus, the critical role of demolition plant operators emphasizes the need for them to prioritize safety and adhere to strict safety guidelines at all times.
21. When MUST a banksman/signaller be used before moving the machine?
A banksman/signaller must be used before moving a machine when it is not possible for the operator to have a clear view of the areas where the machine will be manoeuvring. Their role is to guide and direct the operator, ensuring safe movement and avoidance of hazards. The specific situations requiring a banksman/signaller may vary depending on the site and circumstances, but it is generally recommended to use them whenever the operator's vision is obstructed.
22. a) What determines the minimum distances that any part of plant and machinery has to be kept from over head electricity lines and b) explain why a distance should be kept.
a) The minimum distances that plant and machinery need to be kept from overhead electricity lines are determined by regulations such as the Health and Safety at Work Act and the Electricity at Work Regulations. These regulations specify the safe distances to prevent contact with live wires and minimize the risk of electrocution.
b) Keeping a distance from overhead electricity lines is crucial for worker safety. Contact with live wires can cause severe injuries, including electrocution and burns. By maintaining a safe distance, the risk of accidental contact is greatly reduced, ensuring the well-being of workers and preventing damage to equipment and infrastructure.
23. If checking the oil level using a dipstick, why must gloves be worn?
Gloves should be worn when checking the oil level using a dipstick to protect hands from potential contact with hot engine components or oil that may be hot. It is a safety precaution to prevent burns or other injuries.
24. If using a high-reach machine, describe FOUR considerations that must be taken into account when setting up for work.
When setting up a demolition plant using a high-reach machine, four key considerations are:
1. Stability: Ensure the ground is prepared and leveled to provide a stable base for the machine. Use appropriate outriggers or supports to increase stability as needed.
2. Clearance: Assess the surrounding area to ensure there is ample space for the machine's maximum reach and swing radius. Consider overhead obstructions, neighboring buildings, and any underground utilities.
3. Safety: Implement proper safety measures, such as barricades or fencing, to keep unauthorized personnel and vehicles at a safe distance from the work area. Conduct thorough risk assessments and follow all relevant health and safety guidelines.
4. Power and utilities: Ensure the availability and adequacy of power sources for the high-reach machine. Coordinate with utility providers to identify and isolate any services that may be affected during the demolition process.
By addressing these considerations, you can help ensure a safer and more efficient setup for high-reach machine demolition work.
25. What does the Health and Safety at Work Act require employers to do with regards specifically to plant?
The Health and Safety at Work Act requires employers to ensure that plant is safe and does not present risks to health. Employers must provide information, instruction, and training to workers on how to operate plant safely. They must also maintain plant in a safe condition and carry out regular inspections and maintenance. Employers must implement risk assessments to identify and control hazards associated with the use of plant. They should also provide suitable personal protective equipment (PPE), where necessary. Overall, employers have a duty to protect the health and safety of workers when it comes to using plant.
26. If the accessory attachment point is not part of the attachment, give TWO reasons why it should be removed.
If the accessory attachment point is not part of the attachment, it should be removed for two reasons:
1. Safety: Leaving the accessory attachment point without the attachment can create potential hazards, as it might jut out or pose a trip hazard for workers on-site. Removing it would help eliminate any risks associated with this protrusion.
2. Efficiency: Removing the accessory attachment point would make the demolition plant more streamlined and efficient, as it would prevent any unnecessary parts or structures from obstructing the workflow. This can help save time and improve the overall productivity of the demolition process.
27. During work, the engine starts to overheat. Explain the danger if someone tries to remove the radiator or expansion tank cap.
Removing the radiator or expansion tank cap on an overheating demolition plant could be extremely dangerous. The high pressure and temperature in the cooling system can cause a sudden release of hot coolant, which can cause severe burns to anyone in the vicinity. Additionally, the release of pressure can cause parts to burst or explode, posing a risk of injury from shrapnel. It is crucial to let the engine cool down and then seek professional help to diagnose and fix the overheating issue to avoid these potential dangers.
28. Give TWO examples of where The Work at Height Regulations may apply to demolition machine operations.
Examples of where The Work at Height Regulations may apply to demolition machine operations are:
1. When operating a demolition machine to remove or dismantle a structure at a height, such as a building or a bridge.
2. When using a demolition machine equipped with an elevated work platform for tasks that require working at height, like cutting or dismantling sections of a structure above ground level.
29. In demolition operations how is silica dust created or formed?
Silica dust can be created during demolition activities when materials containing silica, such as concrete, bricks, tiles, or stones, are cut, crushed, or pulverized. These processes produce fine particles that contain crystalline silica, which can be hazardous if inhaled. It is important to control and minimize the generation of silica dust by using appropriate tools, wet methods, or local exhaust ventilation systems. PPE such as respirators should also be used to protect workers from breathing in silica dust. Regular monitoring and training are essential to ensure worker safety and compliance with regulations.
30. On high-reach machines, what should be considered when positioning the machine for work?
When positioning a high-reach machine for demolition work, several factors should be considered. First, ensure the machine is stable on level ground to maintain safety and prevent tipping. Next, assess the proximity of surrounding buildings, structures, or utility lines to avoid damage or hazards. Consider the reach and height of the machine to ensure it can effectively access the area needing demolition. Lastly, be mindful of any restrictions or regulations in place regarding noise, dust, or working hours. Always follow manufacturer guidelines and consult with a qualified engineer or site manager for specific considerations.
31. What makes up the total (or gross) weight of a load that is to be lifted?
The total weight of a load to be lifted includes the weight of the object being lifted, as well as any additional weight from attachments, rigging, and lifting equipment. The load should be accurately assessed to account for all components, ensuring that the lifting capacity of the plant is not exceeded. Proper estimation and consideration of the load weight is crucial for safety and efficiency during lifting operations.
32. List SIX typical subject areas that should be covered in a site induction.
1. Health and safety procedures: Ensure workers are aware of the site's safety rules, emergency procedures, and any potential hazards specific to the site.
2. Site layout and facilities: Familiarize workers with the location of key facilities such as toilets, rest areas, first aid, and welfare facilities.
3. Work schedule and specific tasks: Provide an overview of the project timeline, explain workers' specific roles and responsibilities, and highlight any important deadlines.
4. Communication and reporting procedures: Establish the channels for reporting incidents, issues, and progress updates, as well as the contact information of key personnel.
5. Environmental considerations: Discuss any specific environmental requirements or regulations that need to be followed on the site, such as waste disposal or noise control.
6. Site-specific rules and regulations: Communicate any additional site-specific rules or regulations, such as access restrictions, personal protective equipment (PPE) requirements, or vehicle movements.
These areas cover the essential information needed to ensure that workers are informed, prepared, and equipped to work safely and efficiently on the site.
33. Which parts of the machine is the radius (for lifting) measured from?
The radius for lifting is typically measured from the center pin of the machine's boom or jib. This is the point around which the lifting motion occurs. It is important to ensure that the lifting capacity of the machine is within the specified radius limit to ensure safe and efficient operation.
34. Why must the seat belt be worn, even with the cab door closed?
The seat belt must be worn in a demolition plant, even with the cab door closed, to ensure the safety of the operator. In the event of sudden movements or accidents, the seat belt helps to keep the operator securely in their seat, minimizing the risk of injury or ejection. It is a necessary precaution for their own protection.
35. Manufacturers' lifting or object handling capacity charts apply (in all known cases) when the machine is level. What is the effect if a load is lifted or travelled facing downhill on a downhill slope?
When lifting or travelling downhill on a slope, the load's weight may exert additional force on the machine. This can potentially affect the machine's stability and balance. While load capacity charts generally provide information for level conditions, they might not account for the specific challenges of operating on a slope. It is crucial to consult the manufacturer's guidelines or seek expert advice to assess the potential effects on the machine's performance and safety when lifting or travelling downhill on a slope.
36. a) How does silica dust harm the body b) What symptoms can result from exposure?
a) Silica dust harms the body when it is inhaled, causing damage to the lungs. It can lead to the development of a lung disease called silicosis, which can be debilitating and potentially life-threatening.
b) Symptoms of exposure to silica dust can include shortness of breath, coughing, wheezing, and chest pain. Over time, silicosis can progress and cause respiratory failure. It may also increase the risk of developing other respiratory conditions, such as lung cancer and chronic obstructive pulmonary disease (COPD). Early detection and prevention are vital to minimize the potential harm from silica dust exposure.
37. There are five designated areas within a demolition site. Name THREE of those areas.
Three areas within a demolition site are worksite, exclusion zone, and waste management area.
38. What is the main purpose of the Rated Capacity Indicator (RCI) or Load Moment Indicator (LMI)?
The main purpose of the Rated Capacity Indicator (RCI) or Load Moment Indicator (LMI) in a demolition plant is to ensure safe operation by providing real-time monitoring and feedback on the machine's lifting capacity. It helps prevent overloading, which can lead to accidents and equipment damage. The RCI or LMI alerts the operator when the machine approaches or exceeds its rated capacity, allowing them to make necessary adjustments and maintain a safe working environment.
39. If setting up to demolish in a confined area, name TWO things that should be taken into account before starting.
When setting up to demolish in a confined area, consider the following:
1. Safety measures: Assess potential hazards, ensure proper protection for workers, and establish a clear evacuation plan to mitigate risks to personnel and nearby structures.
2. Environmental impact: Evaluate the potential effects on the surrounding area, including noise and dust levels. Implement measures to minimize disturbances and comply with local regulations.
These considerations are crucial to ensure the safety of workers and minimize disruption to the environment and neighboring properties during the demolition process in a confined space.
40. If the machine's rated capacity/object handling capacity chart is not available for reference, what other method can be used to determine the machine's lifting capacity?
If the rated capacity chart is not available, the lifting capacity of the machine can be determined by consulting the manufacturer's specifications or contacting the manufacturer directly. It is crucial to obtain accurate information to ensure safe and efficient operation.
41. Before leaving the cab for a rest break, after parking and switching off the machine, what final action must be carried out?
Before leaving the cab for a rest break, after parking and switching off the machine, the final action that must be carried out is to engage the parking brake. This will prevent the machine from moving unintentionally and ensure safety during your absence.
42. When an object needs to be lifted on a site, what should be the first consideration of planning?
The first consideration when planning to lift an object on a construction site should be safety. Assess the specific requirements of the lift, including the weight and dimensions of the object, the distance it needs to be moved, and any potential obstacles or hazards. Identify suitable lifting equipment, such as cranes or forklifts, and ensure that the operators are properly trained and qualified. Evaluate the site conditions, including ground stability and overhead obstructions. Develop a comprehensive lifting plan that includes proper rigging and securing methods, as well as contingency plans for emergencies. Regularly inspect and maintain lifting equipment to ensure its safe operation.
43. a) Give ONE advantage and b) TWO disadvantages of using cameras to monitor the work.
a) One advantage of using cameras to monitor demolition work is improved safety. Cameras can capture and provide real-time footage of the work, allowing supervisors to identify potential hazards and ensure that proper safety protocols are being followed.
b) Two disadvantages of using cameras to monitor demolition work are limited perspective and technical limitations. Cameras generally have a fixed field of view, which may not cover the entire work area. Additionally, technical issues such as signal loss or camera malfunction can hinder the effectiveness of the monitoring system.
44. What actions should be taken to a partially demolished structure at the end of a working day?
At the end of the working day, several actions should be taken for a partially demolished structure. Secure the site by erecting fences and barriers to prevent unauthorized access. Remove any hazardous materials and ensure they are properly disposed of. Secure any remaining structural elements to prevent collapse or further damage. Conduct a survey to assess the stability and integrity of the structure. Document and photograph the progress made during the day. Finally, lock up any machinery and equipment and ensure they are stored safely to prevent theft or damage.
45. What is the difference between a ROPS and FOPS structure?
A ROPS (Roll-Over Protection Structure) is designed to protect the operator in case of a machine roll-over. It is common on construction and agricultural vehicles. A FOPS (Falling Object Protection Structure) is designed to protect the operator from falling objects. It is usually found on machinery used in hazardous environments where there is a risk of objects falling from above, like in demolition or forestry. In summary, ROPS protects from roll-overs, while FOPS protects from falling objects.
46. What needs to be inspected on a quick-hitch coupler if attaching lifting accessories for the lifting of suspended loads?
When attaching lifting accessories to a quick-hitch coupler for lifting suspended loads, you should inspect the following:
1. Ensure the coupler is compatible with the lifting accessories and rated for the load.
2. Verify that the coupler is securely attached to the plant and in good working condition.
3. Examine the coupler's locking mechanism to ensure it can hold the accessories securely.
4. Check for any signs of wear, damage, or corrosion on the coupler and accessories.
5. Confirm that the lifting accessories are properly attached and can support the load.
47. If a hook is fitted to the machine for lifting purposes, what must be checked before use?
Before using the hook fitted to the machine for lifting purposes, it is important to perform a safety check. This includes inspecting the hook for any signs of damage, such as cracks or deformations. Also, ensure that the hook is securely attached to the machine and that the lifting capacity of both the hook and the machine is compatible with the load to be lifted. Inspect the load for any abnormalities that may affect the lifting operation. Additionally, verify that all necessary safety measures, such as using proper lifting techniques and wearing appropriate personal protective equipment, are followed during the lifting operation.
48. If the operator has loaded the machine onto a transporter/trailer on behalf of a driver, what checks must be carried out before they leave the cab?
Before leaving the cab, the operator should check if the machine is securely loaded onto the transporter/trailer and properly secured as per the loading guidelines. They should ensure that all attachments, if any, are secured and won't become loose during transportation. They should also check that all doors, hatches, and covers on the machine are secured and won't open during transit. Additionally, they should make sure that any safety features or devices on the machine are properly engaged. Finally, they should also conduct a visual inspection of the machine to identify any visible damage or potential issues before leaving.
49. If both travel levers (or travel pedal for wheeled machines) are pushed forwards when the track motors (or driving wheels) are in front of the cab, in which direction would the machine move?
If both travel levers or travel pedal are pushed forwards when the track motors or driving wheels are in front of the cab, the machine would move forwards.
50. Why should linkage pins be checked on a regular basis?
Linkage pins on demolition plant should be checked on a regular basis to ensure they are in good condition and securely fastened. Checking them regularly helps to identify any wear or damage that may have occurred during operation. Loose or damaged pins can compromise the stability and safety of the equipment, leading to accidents and downtime. Regular inspections and maintenance of the linkage pins can help prevent costly repairs, ensure proper functioning of the equipment, and minimize the risk of accidents.
51. On many demolition machines, the slew is restricted. a) What is the normal position for working? b) Explain why the slew restricted.
a) The normal position for working on many demolition machines is usually facing forward.
b) The slew, or rotational movement, is often restricted on demolition machines for safety reasons. This helps to prevent accidents or damage to the surroundings by limiting the range of rotation. The restriction ensures that the machine stays within its intended operating area and reduces the risk of hitting obstacles or structures nearby.
52. When parking the machine at the end of the shift, name THREE places where the machine should NOT be parked.
The machine should NOT be parked in areas designated for pedestrians, near emergency exits or fire hydrants, or in any zones with hazardous materials present.
53. The operator is asked to demolish a new structure. State FIVE different requirements that must be considered or implemented before work commences.
1. Obtain necessary permissions and permits from local authorities, ensuring compliance with regulations and planning requirements.
2. Conduct a thorough structural assessment to determine the safest and most efficient demolition methods.
3. Develop a detailed demolition plan, including safety measures, waste management procedures, and environmental considerations.
4. Implement proper site preparation, including securing utilities, removal of hazardous materials, and protection of nearby structures.
5. Ensure the availability of appropriate equipment and skilled personnel to carry out the demolition safely and efficiently.
54. If the operator has to top-up the hydraulic oil, state TWO precautions to ensure cleanliness of the system.
When topping-up hydraulic oil in a demolition plant, two cleanliness precautions are essential. Firstly, use a clean funnel to avoid introducing contaminants into the system. This prevents the oil from being contaminated, which can impact its performance and lead to potential damage. Secondly, make sure to use the correct grade and specification of hydraulic oil recommended by the equipment manufacturer. Using the wrong oil can cause compatibility issues and lead to system malfunctions or breakdowns. Following these precautions safeguards the cleanliness of the hydraulic system, ensuring optimal operation and longevity.
55. How can a qualification or card benefit a plant operator?
Having a qualification or card as a demolition plant operator can be beneficial in several ways. Firstly, it demonstrates that the operator has undergone appropriate training and possesses the necessary skills and knowledge to operate the plant safely and efficiently. This can instill confidence in employers and clients, increasing job prospects and potentially leading to higher wages. Additionally, certain qualifications or cards may be required by law or industry regulations to operate specific types of plant, so possessing them ensures compliance and avoids legal issues. Ultimately, having a qualification or card enhances professionalism and credibility in the construction industry.
56. a) Why should the slewing direction be to the left wherever possible and b) Explain why.
a) The slewing direction should ideally be to the left in demolition plants because it allows the operator to have better visibility of the work area.
b) This is because most people are right-handed, and having the slewing direction to the left enables the operator to have their stronger hand on the controls while maintaining a clear line of sight. Being able to see the work area clearly improves safety and efficiency in demolition operations.
57. Apart from the operator, who else may need to use the machine's Operator's Manual?
Other individuals who may need to use the machine's Operator's Manual include maintenance personnel, safety inspectors, and supervisors responsible for overseeing the operation and maintenance of the equipment. It is essential for anyone involved in the operation, maintenance, or inspection of the demolition plant to familiarize themselves with the contents of the Operator's Manual to ensure safe and efficient usage of the machine. Regular consultation and adherence to the guidelines outlined in the manual can help mitigate potential risks and ensure optimal performance of the equipment.
58. In what situation does a hard hat NOT need to be worn when operating a demolition machine?
A hard hat is necessary at all times when operating a demolition machine. Safety should never be compromised, and wearing a hard hat helps protect against falling debris, bumps, and head injuries. It is essential to follow safety regulations and wear personal protective equipment, including a hard hat, to mitigate risks and ensure a safe working environment when operating machinery.
59. If setting up to work close to a pedestrianised area, state THREE factors that need to be taken into account.
When setting up a demolition plant near a pedestrianised area, three factors to consider are: adequate safety measures to protect pedestrians, minimizing noise and vibrations, and maintaining clear communication channels with relevant authorities. Safety measures must be prioritised to ensure pedestrians' protection from falling debris or hazardous conditions. To mitigate disturbance, noise and vibrations must be monitored and controlled within acceptable limits. Clear communication with local authorities is essential to coordinate the project, obtain necessary permits, and inform residents and businesses about potential disruptions. Considering these factors will help ensure a safe and minimally disruptive demolition process near pedestrianised areas.
60. Using the Operator's Manual, state the figure for setting track tension. Note: The Operator's Manual for the machine being used for the test MUST be available for reference by the candidate.
The figure for setting track tension can be found in the Operator's Manual for the machine being used. Please refer to the manual for the specific details regarding track tension.
61. Cable avoidance tools (CATs) can detect a variety of buried services. What type of material do they have limitations in locating?
CATs have limitations in locating non-conductive materials such as plastic pipes, concrete, and other non-metallic buried services. They are designed to detect and locate metallic services such as electrical cables and metal pipes. It is important to consult the manufacturer's instructions and seek professional advice when using CATs to ensure accurate detection of buried services.
62. Why should different materials be segregated during demolishing?
Different materials should be segregated during demolishing to facilitate recycling and proper disposal. This allows for more efficient and environmentally responsible handling of the materials. Segregation ensures that materials such as concrete, metal, wood, and bricks can be separated and processed accordingly, maximizing their potential for reuse or recycling. It also helps in managing hazardous materials, like asbestos, which require special handling and disposal procedures. Ultimately, segregating materials during demolishing improves sustainability and can lead to cost savings by reducing waste and promoting recycling.
63. What THREE main duties of the Health and Safety at Work Act must employees follow?
Employees must follow the three main duties outlined in the Health and Safety at Work Act. These duties include ensuring the health, safety, and welfare of themselves and others affected by their work, cooperating with their employers to fulfill health and safety obligations, and not interfering with or misusing anything provided for their health, safety, or welfare. It is essential for employees to abide by these duties to ensure a safe working environment and prevent accidents or harm to themselves and others.
64. State the purpose of the check valve(s) located on the boom cylinder rams.
The check valve(s) on the boom cylinder rams of a demolition plant are used to prevent the backflow of hydraulic oil. They ensure that once the boom cylinders extend to a desired position, the oil remains trapped inside the cylinders, preventing any unintended movement. This helps to maintain stability and control during operations, preventing accidents or damage.
65. If a trench has a depth of 2 metres: a) What is the minimum distance to maintain from the edge of the trench when working and b) explain why?
a) The minimum distance to maintain from the edge of the trench when working is typically 1.5 times the depth of the trench or 3 meters in this case.
b) This distance is important to ensure worker safety and prevent accidents. Being 1.5 times the depth of the trench allows for a buffer zone in case of any collapse or cave-in, reducing the risk of workers being trapped or injured. It also provides space for machinery or equipment to operate safely without destabilizing the edge of the trench.
66. With regards to lifting accessories, irrespective of who supplied the accessories, what THREE factors should be ensured before the accessories are used?
Three factors that should be ensured before using lifting accessories, regardless of the supplier, are:
1. Compliance with regulations: Ensure that the lifting accessories meet the applicable industry standards and comply with the Health and Safety Executive (HSE) regulations.
2. Load capacity: Determine the maximum load capacity of the lifting accessories to ensure that they are suitable for the intended task and can safely handle the weight of the load.
3. Condition and maintenance: Inspect the lifting accessories for any signs of damage, wear, or deterioration. Ensure that they are well-maintained and regularly inspected to minimize the risk of failure or accidents.
67. Name FOUR hydraulically operated attachments that may be used on demolition.
Four hydraulically operated attachments commonly used in demolition are:
1. Hydraulic hammers or breakers for breaking concrete,
2. Hydraulic shears for cutting through metal structures,
3. Hydraulic crushers or pulverizers for crushing concrete or bricks, and
4. Hydraulic grabs or grapples for lifting and moving debris.
68. When working in a confined area or space: a) what danger can be present with regards to the counterweight of the machine, b) when should measures be taken and c) what measures should be implemented?
a) The counterweight of a machine in a confined area can pose a danger of causing imbalance, instability, and potential tipping over.
b) Measures should be taken when working in a confined area and the counterweight could potentially become a hazard.
c) Measures that can be implemented include using smaller machines with reduced counterweights, ensuring proper stabilization and anchoring of the machine, and closely monitoring the equipment's movement and positioning. Additionally, proper training and communication among workers is crucial to ensure safety in such situations.
69. Larger demolition machines are fitted with a turbo-charged engine. a) What is the normal procedure before switching off the engine after working and b) what happens if the procedure is not followed?
a) Before switching off the engine after working, the normal procedure is to let the engine idle for a few minutes to allow it to cool down gradually. This helps prevent thermal stress and allows the turbocharger to cool down properly.
b) If the proper procedure is not followed and the engine is immediately switched off after working, it can lead to a buildup of heat in the turbocharger. This can cause damage to the turbocharger and other engine components, potentially leading to costly repairs or the need for replacement.
70. What effect can a swinging load have on the machine?
A swinging load can negatively impact a demolition plant. It can cause instability, reducing machine control and posing safety risks. The swinging motion creates dynamic forces that can strain the machine's structure and components. This can lead to damage, premature wear, or even failure. Operators should ensure loads are stable and properly secured to minimize swinging. Adequate training and caution are crucial to avoid accidents and maintain machine efficiency.
71. Why should a machine be re-fuelled at the end of the day?
Refuelling a demolition plant at the end of the day ensures it starts the next day with a full tank, minimizing disruptions and delays. It also prevents the risk of running out of fuel during work, avoiding costly downtime. Additionally, a full tank of fuel may help maintain optimal performance and efficiency of the machine.
72. If loading a vehicle with material, in what circumstances can the truck/wagon driver remain in the cab?
The truck/wagon driver may remain in the cab during loading if it is safe to do so and if there is no risk of injury. However, it is generally recommended for the driver to exit the cab during loading to ensure their safety and to monitor the loading process. This allows the driver to identify any potential hazards and ensure that the material is loaded correctly. It is important to follow the specific safety guidelines and procedures of the demolition plant and to use common sense to prioritize safety at all times.
73. What is regarded as the danger or hazard zone during a lifting operation?
The danger or hazard zone during a lifting operation in a demolition plant is the area surrounding the load being lifted. It is important to keep this zone clear of all personnel and obstacles to prevent accidents and injuries. Safety measures such as barriers, warning signs, and trained personnel should be in place to ensure that the danger zone is properly managed and controlled.
74. What is the purpose of the counterweight of the machine?
The purpose of the counterweight on a demolition machine is to provide stability and balance. It helps to offset the weight of the machine's working components, such as the boom and attachment, as well as any additional loads that may be attached. This reduces the risk of the machine tipping over during operation, ensuring safety. Counterweights are commonly used in construction equipment to maintain stability and improve performance.
75. If the structure being demolished has a basement, name two precautions to be taken to ensure the integrity of the floor slab.
Two precautions to ensure the integrity of the floor slab when demolishing a structure with a basement are:
1. Properly shoring or supporting nearby walls and columns to prevent collapses or movement that could affect the floor slab.
2. Implementing controlled demolition techniques, such as using appropriate equipment and tools, to minimize the vibrations and impact forces that could potentially damage the floor slab. These precautions are crucial to maintain the stability and safety of the structure during demolition.
76. Give FOUR reasons that may cause the machine to tip over - forwards and/or sideways.
Four reasons that can cause a demolition plant to tip over are:
1. Uneven ground or unstable soil can cause the machine to lose balance.
2. Overloading the machine beyond its weight capacity may lead to tipping over.
3. Incorrect operation such as abrupt and uncontrolled movements can destabilize the machine.
4. External factors like strong winds or contact with other objects during operation can cause the plant to tip over. To prevent tipping, ensure stable ground, follow weight limits, operate the machine cautiously, and consider environmental conditions.
77. If the load inadvertently or accidentally lands, what course of action should be taken?
If a load accidentally lands during demolition, immediate action should be taken to ensure safety. First, secure the area by restricting access and alerting nearby workers. Next, determine the cause of the incident and address any equipment issues or operator errors. If any injuries have occurred, provide first aid and seek medical attention if necessary. Report the incident to relevant authorities and conduct an investigation to prevent similar incidents in the future. Remember, safety should always be the top priority in any construction undertaking.
78. a) How many types of asbestos may be commonly found in the work place? b) Name the colours.
a) There are six main types of asbestos commonly found in the workplace: chrysotile, amosite, crocidolite, tremolite, anthophyllite, and actinolite.
b) The colors associated with different types of asbestos are not reliable indicators and should not be used to identify them. It is best to rely on laboratory analysis by experts to accurately determine the type of asbestos present.
79. What particular and specific hazards can affect the stability of the machine when working on old industrial (brownfield) sites?
Some potential hazards that can affect the stability of demolition plants on old industrial sites include unstable ground conditions, presence of underground utilities, unexpected collapse of structures, and unmarked or unknown hazardous substances. Other factors such as poor maintenance of the plants, improper operation, and lack of proper training can also pose risks. It is essential to conduct thorough site assessments, identify potential hazards, and implement appropriate safety measures to ensure machine stability during demolition operations. Regular inspections and monitoring of the site conditions are also crucial to prevent accidents or instability issues.
80. If previously undetected asbestos is exposed when taking down a section of a building, what sequence of actions must be taken?
If previously undetected asbestos is found during demolition, the following sequence of actions is typically taken: Immediate cessation of work in the affected area, isolation of the area to prevent asbestos fibers from spreading, and notifying the appropriate authorities. Consultation with a licensed asbestos removal specialist is necessary to develop a plan for safely removing the asbestos. The specialist will conduct an assessment, implement suitable control measures, and supervise the remediation process. It's crucial to follow all legal requirements and guidelines to safeguard the health and safety of workers and the public.
81. If the machine is crossing the public highway, the Road Traffic Act applies. a) What type of licence and which classes should the operator hold b) What is the minimum age allowed?
a) The operator should hold a Category B driving licence and have the necessary classes as required by the Road Traffic Act. These may vary depending on the specifications of the machine and its crossing of the public highway. It is advisable to consult the specific regulations or seek guidance from a legal professional for accurate information.
b) The minimum age allowed to operate a machine crossing the public highway will depend on the type of licence held and any additional requirements set out in the applicable legislation.
82. Before manually changing any attachment: a) where should the attachment be positioned (in relation to the ground) and b) why?
a) The attachment should be positioned securely on the ground, ensuring stability during use.
b) By placing the attachment on the ground, it allows for a stable foundation, reducing the risk of accidents and ensuring effective operation. The ground provides a solid support, preventing unnecessary movement and improving safety during the use of the attachment.
83. Accessories must only be attached to manufacturers' approved lifting points. Explain THREE possible consequences if the recommendations are not followed.
If manufacturers' approved lifting points are not used for attaching Demolition Plant Accessories, three possible consequences could occur. Firstly, there is an increased risk of accidents and injuries if the accessories are not securely attached, posing a danger to workers and bystanders. Secondly, using other attachment points could cause strain or damage to the equipment, resulting in costly repairs or replacement. Lastly, not following the recommendations may void any warranties or insurance coverage, leaving the responsible party liable for any damages or liabilities that arise.
84. Why must the controls be isolated before each load is attached or detached by the slinger?
The controls of a demolition plant should be isolated before attaching or detaching loads by the slinger to maintain safety. Isolating the controls prevents accidental movement of the equipment during the operation, reducing the risk of accidents, injuries, or damage to the plant or surrounding structures. It ensures proper control is maintained, enabling the slinger to safely and accurately attach or detach loads. Always follow safety protocols and guidelines when handling demolition plant equipment.
85. When disconnecting the hydraulic hoses to change an attachment, what method should be used to ensure they are not mixed up when reconnected?
To prevent mixing up hydraulic hoses during reconnection after changing an attachment, a simple method can be followed. Use colored tags or labels on each hose and its corresponding connection point. This makes it easy to identify and match the appropriate hoses during reconnection. Additionally, you can document the hose connections using clear labels or take reference photographs to ensure correct reattachment.
86. Name FOUR different types or levels of disciplinary actions or sanctions that can be applied (by employers and judicial bodies) to operators of plant who do not comply with, or follow legislation and regulations.
1. Verbal warning: Employers can issue a verbal warning to operators who do not comply with legislation and regulations regarding plant operation. This serves as an initial reminder to adhere to the rules and expectations.
2. Written warning: If an operator continues to disregard regulations, employers can issue a written warning which clearly outlines the areas of non-compliance and the consequences of further infringements.
3. Suspension: In more severe cases, employers may choose to suspend the operator from plant operations for a specific period. This offers a more significant consequence and allows time for reflection and corrective actions.
4. Termination of employment: Ultimately, if an operator consistently fails to comply with legislation and regulations, employers can terminate their employment contract. This serves as a final and formal sanction to ensure compliance.
87. On tracked machines: a) what differs between lifting over the side compared to over the front or the rear of the machine? b) Explain why.
a) The main difference is the location of the lifting point on the machine. Lifting over the side means using a lifting point positioned on the side of the machine, whereas lifting over the front or rear utilizes lifting points located at the front or rear of the machine, respectively.
b) The positioning of the lifting point depends on the weight distribution and stability of the machine during the lifting operation. Lifting over the side may be preferred when it offers better balance and reduces the risk of tipping over. Lifting over the front or rear may be chosen to maximize stability and ensure safe lifting of heavier loads.
88. Name THREE ways that a plant operator can contribute in ensuring repeat business with the client or main contractor.
1. Plant operators can contribute to repeat business with clients or main contractors by ensuring that they operate the machinery safely and efficiently, minimizing the risk of accidents or delays. This creates a positive impression and fosters trust, which can lead to future projects with the same client.
2. Plant operators should prioritize maintaining the equipment in good working condition. Regular inspections, servicing, and proactive repairs help to avoid breakdowns and ensure that projects progress smoothly. This level of reliability can build a strong reputation and encourage repeat business.
3. Communication is key. Plant operators who effectively communicate with clients or main contractors, providing updates on progress, addressing any concerns, and offering solutions to challenges, contribute positively to the project's success. Satisfactory communication helps establish a good working relationship and fosters the potential for repeat business.
89. Explain a possible danger if the machine is demolishing on sloping ground.
A possible danger when demolishing on sloping ground is instability of the machine. The machine may lose balance and tip over, leading to accidents and injuries. The sloping ground can affect the stability of the machine's base. Additional precautions, such as using stabilizers or bracing the machine, may be necessary to ensure stability. Careful assessment of the slope gradient, soil conditions, and machine capabilities is essential to manage the risk effectively. It is recommended to consult with a qualified engineer or site supervisor to ensure proper safety measures are in place.
90. Where should the Operator's Manual be kept and why?
The Operator's Manual for a demolition plant should be kept on-site at all times. This is because it contains crucial information about the safe and proper operation of the plant. It should be easily accessible to the operator, allowing them to consult it whenever necessary to ensure they are following correct procedures. In case of emergencies or incidents, having the manual readily available can aid in quickly addressing and resolving any issues.
91. What is the purpose of a risk assessment?
A risk assessment is done to identify, evaluate and mitigate potential hazards and risks associated with a particular activity or project. In the case of a demolition plant, a risk assessment helps to assess the risks related to the demolition process, such as falling objects, hazardous materials, structural instability, and machinery operation. It aids in creating strategies to reduce or eliminate the identified risks, ensuring the safety of workers, the public and the environment. Regularly reviewing and updating the risk assessment is important to address any changes in circumstances or new risks that may arise.
92. Explain the difference between pre-tensioned and post-tensioned members.
Pre-tensioned and post-tensioned members are used in reinforced concrete structures for added strength.
Pre-tensioned members are created by stretching steel tendons before pouring concrete. The tendons are then anchored so that when the concrete hardens, it is compressed by the tendons, increasing its strength.
Post-tensioned members, on the other hand, involve casting the concrete first and then inserting steel tendons, which are then tensioned using hydraulic jacks after the concrete has hardened. This creates compression forces in the concrete, improving its strength.
Both methods are used for different construction needs, but the main difference is when and how the tension is applied.
93. Using the Operator's Manual, state the cold-starting procedure for the machine. Note: The Operator's Manual for the machine being used for the test MUST be available for reference by the candidate.
Please refer to the Operator's Manual for the specific cold-starting procedure of the machine. It is important to have the manual available for reference to ensure the correct procedure is followed.
94. The machine is to lift a steel beam, that has just been cut, from height using chain slings. What TWO factors need to be taken in to account during the planning stage?
Two factors that need to be considered during the planning stage for lifting a cut steel beam from height using chain slings are the weight of the steel beam and the capacity of the demolition plant machine in lifting such weight safely.
95. The safe working load (SWL) or working load limit (WLL) of a multi-leg chain sling only applies in what TWO conditions or configuration?
The safe working load (SWL) or working load limit (WLL) of a multi-leg chain sling only applies under two conditions or configurations: when all the legs are in the same vertical plane and when the legs are properly balanced. It is crucial to ensure that both of these conditions are met to guarantee safe operation and prevent overloading or imbalance in the chain sling.
96. When removing and handling asbestos cement sheets, what is the minimum PPE and RPE that should be worn?
When dealing with asbestos cement sheets, the minimum Personal Protective Equipment (PPE) that should be worn includes disposable coveralls, disposable gloves, and disposable footwear covers. In terms of Respiratory Protective Equipment (RPE), a minimum of FFP3 (Filtering Face Piece) respirators should be worn. It is crucial to follow relevant regulations and guidance specific to your location and the nature of the work. Always refer to the Control of Asbestos Regulations and consult with a qualified health and safety professional for specific requirements.
97. Describe ONE physical method of checking that an attachment is fully secured to the quick-hitch coupler prior to work.
One physical method of checking that an attachment is fully secured to the quick-hitch coupler is by visually inspecting for any visible gaps or misalignment between the attachment and the coupler. Additionally, you can physically test the attachment by applying mild force to ensure that it remains firmly connected to the coupler. Remember, it is crucial to follow the manufacturer's guidelines and safety procedures when attaching and securing equipment to prevent accidents or damage.
98. Describe how exposure to asbestos fibres can cause health issues.
Exposure to asbestos fibres can lead to serious health issues. When asbestos materials are disturbed or damaged, microscopic fibres are released into the air. If these fibres are inhaled or ingested, they can become lodged in the lungs or other organs. Over time, this can result in diseases such as asbestosis, lung cancer, and mesothelioma. Asbestos-related diseases typically have a long latency period, meaning symptoms may not appear until many years after exposure. It is important to follow proper safety procedures when working with asbestos to minimize the risk of exposure.
99. Explain ALL visual checks that must be carried out on all types of quick-hitch attachment connecting systems before use.
Visual checks on quick-hitch attachment connecting systems must include the following:
1. Ensure there are no visible signs of damage or wear on the quick-hitch and attachment.
2. Check that all pins, bolts, and latches are present, securely fastened, and free from any damage.
3. Verify that there are no cracks, bends, or other structural defects on the quick-hitch and attachment.
4. Inspect the locking mechanisms to ensure they are functioning properly and engage correctly.
5. Look for any signs of excessive rust or corrosion that could impact the strength and integrity of the connection.
6. Make sure that any safety markings or labels on the quick-hitch and attachment are clear and legible.
7. Verify that the attachment is compatible with the machine's quick-hitch system.
100. According to legislation, when are check valves and a rated capacity or load moment indicator required?
Check valves are required for hydraulic systems on demolition equipment when there is a risk of unexpected movement of the attachment or boom caused by hydraulic cylinder failure. A rated capacity or load moment indicator is required when the equipment has a lifting capacity greater than 2 tonnes (metric tons) or a moment capacity greater than 20,000 kilogram-meters. This legislation helps to ensure the safety of workers and the efficient operation of demolition equipment.
101. What are the requirements for creating a raised working platform?
To create a raised working platform, you will need to consider several requirements. Firstly, you must ensure that the platform is structurally sound and can support the intended load. This may involve consulting a structural engineer or using a pre-designed system. Secondly, safety is crucial, so you will need to have suitable guardrails and measures in place to prevent falls. Compliance with health and safety regulations is essential, so ensure that you follow relevant standards and guidelines. Finally, consider accessibility for workers and any necessary ramps or stairs. Remember to consult with professionals and obtain any necessary permits or approvals.
102. What is the definition of, or how can a hazard be described?
A hazard can be described as anything that has the potential to cause harm, injury, or damage to people, property, or the environment. In the context of a demolition plant, hazards may include unstable structures, falling debris, hazardous materials, heavy machinery, and the presence of workers in potentially dangerous areas. It is important to identify and assess these hazards in order to implement proper safety measures and controls to minimize the risk of accidents and ensure the safety of all personnel involved.
103. Who determines the lifting/object handling capacity of the machine?
The lifting/object handling capacity of a demolition plant is determined by the manufacturer. The specifications and guidelines provided by the manufacturer should outline the machine's maximum lifting capacity and any restrictions or requirements for safe handling of objects. It is important to consult the manufacturer's documentation and adhere to their recommendations to ensure safe and efficient operation of the machinery.