1. What THREE main duties of the Health and Safety at Work Act must employees follow?
Employees must follow three main duties under the Health and Safety at Work Act:
1. Take reasonable care of their own health and safety, as well as that of others who may be affected by their actions.
2. Cooperate with their employer to ensure health and safety measures are followed effectively.
3. Not interfere with or misuse anything that has been provided for health and safety purposes.
2. How are scrapers rated?
Scrapers are typically rated based on their capacity, or the amount of material they can hold and move, and their power, which is measured in horsepower (HP) or kilowatts (kW). The higher the capacity and power, the more efficient the scraper. Additionally, scrapers can be rated based on their design and features, such as cutting depth, dumping height, and traction. It is important to consider the specific requirements of the construction project when selecting a scraper, as different jobs may necessitate different capabilities.
3. Many scrapers have differential locking systems. How can this help production?
Differential locking systems on motorised scrapers can enhance production by improving traction and control. The system locks the differentials (which distribute power between the wheels on an axle) to ensure that both wheels receive equal torque. This helps to minimize slippage and maximize power transfer to the ground, even in challenging terrain or slippery conditions. By increasing traction and reducing wheel spin, differential locking systems enable scrapers to operate more efficiently, move larger loads, and maintain better control, thereby enhancing overall productivity on construction sites.
4. Using the Operator's Manual, state the cold-starting procedure for the machine. Note: The Operator's Manual for the machine being used for the test MUST be available for reference by the candidate.
Refer to the Operator's Manual for the cold-starting procedure, as it contains specific instructions for the machine being used. This manual should be readily accessible for the candidate to consult.
5. On start up, the air pressure on the machine is low. What actions must the operator carry out before work and during work?
Before starting work, the operator of the motorised scraper must check and ensure that the air pressure on the machine is sufficient. During work, the operator should regularly monitor and maintain appropriate air pressure levels to ensure the machine operates effectively. This requires checking the air pressure gauge and adjusting as necessary to prevent any operational issues. Additionally, the operator should follow any recommended maintenance procedures stated in the machine's manual to prevent any problems and ensure safe and efficient operation.
6. What factors determine the shoring/supporting requirements of a trench?
The shoring/supporting requirements of a trench are determined by several factors: soil type, depth of the trench, weather conditions, nearby structures or utilities, and the duration of the excavation. Different types of soil require different shoring methods for stability. Deeper trenches generally require more robust shoring systems. Adverse weather conditions may necessitate additional support. Proximity to structures or utilities may affect the shoring design. Lastly, the duration of the excavation may influence the type of shoring system used. It is crucial to assess these factors to determine the appropriate shoring and supporting requirements for a trench.
7. Why should different soils be segregated during excavating?
Different soils should be segregated during excavating because they have different properties and characteristics that can impact the stability and performance of the construction. Segregating soils helps ensure that each type is handled appropriately, reducing the risk of mixing incompatible materials. For example, clay soils may expand when wet, potentially causing foundation issues, while sandy soils have poor cohesion and may require stabilization. By segregating soils, we can properly manage compaction, drainage, and other factors that affect construction quality and longevity. Ultimately, segregating soils promotes a safer and more reliable construction process.
8. How can a qualification or card benefit a plant operator?
Obtaining a qualification or card can benefit a plant operator in several ways. Firstly, it assures employers and clients that the operator has undergone formal training and possesses the necessary skills to safely operate a motorised scraper. This can improve job prospects and increase earning potential. It also enhances personal and professional growth as it builds technical knowledge and proficiency. Additionally, a qualification or card often requires regular renewal, encouraging operators to stay up-to-date with industry regulations and best practices. Ultimately, having a qualification or card adds credibility, enhances career prospects, and promotes safety in the construction industry.
9. If checking the oil level using a dipstick, why must gloves be worn?
Gloves should be worn when checking the oil level using a dipstick to protect the hands from potential oil spills and stains. Oil can be messy and difficult to clean, so wearing gloves helps to keep the hands clean and prevents any potential skin irritation or allergic reactions. It's a simple precautionary measure to ensure safety and cleanliness.
10. During work, the engine starts to overheat. Explain the danger if someone tries to remove the radiator or expansion tank cap.
Attempting to remove the radiator or expansion tank cap on a motorised scraper while the engine is overheating is highly risky. It poses danger due to the built-up pressure and high temperature in the cooling system. Removing the cap can lead to the sudden release of scalding hot coolant and potentially cause burns or other injuries. It is crucial to allow the engine to cool down completely before attempting any maintenance on the cooling system. Seeking professional assistance is recommended to avoid any hazards and ensure proper handling.
11. Name THREE ways that a plant operator can contribute in ensuring repeat business with the client or principal contractor.
A plant operator can contribute to ensuring repeat business with the client or principal contractor by:
1. Maintaining good communication: This involves actively listening to instructions, asking clarifying questions when needed, and providing regular updates on the progress of the work.
2. Demonstrating reliability: Being punctual, adhering to project timelines, and completing tasks efficiently and effectively can build trust and establish a reputation for dependability.
3. Prioritizing safety: Consistently following safety protocols, encouraging a safety-conscious culture, and actively participating in safety meetings and training sessions can help create a positive working environment and show commitment to the well-being of all involved.
12. Apart from the operator, who else may need to use the machine's Operator's Manual?
Other individuals who may need to use the motorised scraper's Operator's Manual include maintenance technicians, inspectors, and safety personnel.
13. When travelling on wet clay or rock, what effect does this have on the scraper?
Travelling on wet clay or rock can impact the motorised scraper. The wet conditions can make the clay or rock stick to the equipment's blades or tracks, leading to reduced efficiency and increased resistance. It may affect the scraper's ability to effectively clear and move material. Wet conditions can also pose safety risks, as the equipment may become unstable or slide on the surface. It is essential to ensure that the scraper is equipped with appropriate measures, such as mud flaps and track cleaning devices, to minimize these effects. Regular maintenance and cleaning are crucial in such conditions.
14. Why should fill areas be convex in shape?
Fill areas should be convex in shape to ensure proper drainage and avoid water pooling. A convex shape allows water to flow freely and prevents stagnant water from accumulating, which could lead to erosion, instability, and potential damage to the fill material. Additionally, a convex fill surface helps distribute loads more evenly, reducing the risk of settlement and ensuring the structural integrity of the filled area.
15. Describe one action to be taken to protect the formation in inclement weather.
One action to protect the formation in inclement weather is to cover it with a tarpaulin or polythene sheeting to prevent waterlogging and potential damage.
16. To assist in ejecting sticky material from the scraper bowl, describe the actions that may be taken.
To facilitate the removal of sticky material from the scraper bowl, several actions can be taken. Firstly, applying a release agent or lubricant to the scraper bowl can reduce adhesion. Secondly, increasing the speed or power of the motorized scraper can provide more force to dislodge the material. Thirdly, incorporating features such as scraper blades or teeth that can scrape and break up the sticky material can improve ejection. Lastly, implementing a vibrating mechanism in the scraper bowl can help to loosen and dislodge the sticky material.
17. What problems and hazards can soft ground cause to a loaded scraper?
Soft ground can pose several problems and hazards to a loaded motorised scraper. Firstly, excessive softness of the ground can cause the scraper to sink or get stuck, making it difficult to move or operate efficiently. Secondly, the softer ground may not provide enough support for the loaded scraper, leading to stability issues and possible tipping over. Additionally, soft ground can cause the scraper's wheels or tracks to lose traction, reducing its ability to move or manoeuvre. Lastly, working in soft ground increases the risk of uneven terrain, which can result in instability and potential accidents. Overall, soft ground creates challenges for loaded scraper operations concerning mobility, stability, and safety.
18. Give an advantage of an auger- or elevator-type scraper over a conventional scraper.
An advantage of an auger- or elevator-type scraper over a conventional scraper is that it can transport material vertically. This is particularly useful in situations where you need to move material to a higher location or unload it into a container. The auger or elevator mechanism allows for efficient vertical movement, saving time and effort. Additionally, these types of scrapers are better suited for handling loose or granular materials, as they can prevent spillage and ensure more precise control during the loading and unloading process.
19. Before leaving the cab for a rest break, after parking and switching off the machine, what final action must be carried out?
Before leaving the cab for a rest break, after parking and switching off the motorised scraper, the final action that must be carried out is to engage the parking brake to ensure that the machine remains stationary and does not pose a safety risk.
20. The operator is asked to excavate a new area. State FIVE different requirements that must be considered or implemented before work commences.
Before commencing work with a motorised scraper, the following requirements must be considered or implemented:
1. Site visit and assessment to determine the suitability of the area for excavation.
2. Obtain necessary permits and approvals from local authorities or relevant governing bodies.
3. Ensure proper training and certification for the operator to operate the motorised scraper safely.
4. Conduct thorough risk assessments to identify and mitigate potential hazards on-site.
5. Establish clear communication protocols and ensure appropriate signage is in place to alert others to the ongoing excavation work.
21. Name one purpose of the apron?
The apron on a motorised scraper is intended to gather and contain the material being scraped, preventing it from falling out during transportation.
22. What are the possible outcomes of facing prosecution for not complying with legislation and regulations?
Facing prosecution for non-compliance with legislation and regulations can have various outcomes. If found guilty, consequences may include fines, imprisonment, or both. Additionally, being convicted may result in damage to your reputation, difficulty in obtaining future contracts or licenses, and increased scrutiny from regulatory bodies. It is crucial to prioritize compliance to avoid legal issues. Stay informed about the relevant legislation, regulations, and best practices in your industry, establish robust systems for monitoring and maintaining compliance, and seek professional advice if needed. Complying with the law is essential for the well-being of your business and the safety of all involved.
23. Give THREE possible reasons why scrapers should not stray off the designated haul routes.
1. Safety: Straying off designated haul routes can increase the risk of accidents and collisions with other vehicles or pedestrians on the construction site. Sticking to designated routes ensures better visibility, proper signaling, and coordination, reducing the chances of accidents.
2. Infrastructure Damage: Straying off haul routes can cause damage to underground utilities, fragile ground surfaces, or existing structures, resulting in costly repairs or delays in the construction project. Designated routes are selected to minimize the impact on existing infrastructure and ensure the integrity of the site is maintained.
3. Efficiency: Adhering to designated haul routes enables optimal workflow and logistics planning. Straying off routes can lead to disorganized transportation, congestion, and inefficiency, impacting the overall productivity of the project. Sticking to designated routes allows for better coordination and streamlining of operations, enhancing project efficiency.
24. What particular and specific hazards can affect the stability of the machine when working on old industrial (brownfield) sites?
When operating a motorised scraper on old industrial sites, there are several specific hazards affecting machine stability. Some potential hazards include:
1. Uneven or unstable ground: Old industrial sites often have uneven surfaces or unstable ground, posing a risk of the machine tipping or losing stability.
2. Hidden underground obstructions: Buried pipes, cables, or other underground obstructions may not be accurately mapped, potentially leading to accidents if the machine encounters them.
3. Soil instability: Brownfield sites may have compromised soil conditions, such as loose or contaminated soil, which can affect the stability of the machine.
4. Structural integrity of existing structures: The presence of deteriorating or unstable structures on the site can compromise the stability of the machine if it interacts with them.
It is crucial to conduct thorough site assessments, employ proper protective measures, and ensure operators are trained to mitigate these hazards and maintain machine stability.
25. Name THREE ways in which an operator can minimise their impact upon the environment whilst using the machine.
1. Use of eco-friendly fuels: Operators can minimize their impact on the environment by using cleaner and more sustainable fuel options such as biodiesel or electric power, which reduce emissions and air pollution.
2. Proper maintenance: By conducting regular maintenance and servicing of the motorised scraper, operators can ensure optimal fuel efficiency and reduce emissions, thus minimizing their environmental impact.
3. Efficient operation: Operators can minimize the environmental impact by operating the motorised scraper in an efficient manner, avoiding unnecessary idle time, maintaining proper speed, and using the machine only when necessary, thus reducing fuel consumption and emissions.
26. The operator has to use a new model of scraper that they are unfamiliar with. What do Regulations (i.e. PUWER 98) and other guidance require the operator to have?
According to PUWER 98, the operator of a motorised scraper must be provided with adequate training and instruction to safely operate the new model. They should receive specific guidance about the characteristics, controls, and safe operation of the machine. The operator should also have access to the equipment's manual, which provides detailed information on its operation and maintenance. It is essential that the operator understands the risks associated with using the scraper and is aware of any specific precautions they need to take.
27. If a yellow-coloured marker tape is unearthed during excavating, which TWO types of services could this indicate?
The yellow marker tape typically indicates buried utilities or services such as gas or oil pipelines, electrical or communication cables, or water and sewer lines. It serves as a visual warning to excavators to exercise caution and avoid damaging these underground services. When the tape is uncovered, proper procedures should be followed to notify the relevant utility providers and continue excavation with care to prevent any accidents or disruptions to the services.
28. In what situation does a hard hat NOT need to be worn when operating a scraper?
Hard hat should always be worn when operating a motorised scraper, as it provides essential head protection. There are no situations in which it is advisable to not wear a hard hat when operating a scraper, as safety should be a priority on construction sites.
29. On scrapers, steering is achieved by actuating hydraulic rams which are controlled by turning the steering wheel. a) How does the engine supply the oil flow and b) what happens to the steering when the engine stops?
a) The engine supplies oil flow to the hydraulic rams through a hydraulic pump driven by the engine. The pump pressurizes the hydraulic fluid, which then flows to the rams to actuate steering.
b) When the engine stops, the hydraulic pump ceases to supply oil flow to the rams. Without hydraulic pressure, the rams cannot be actuated, resulting in the loss of steering function.
30. Give TWO reasons why operators should excavate ground in layers.
Excavating ground in layers allows for better control and inspection of the excavation process. It reduces the risk of damaging underground utilities and helps identify potential hazards or obstructions that may affect the construction process. Additionally, excavating in layers allows for gradual removal of the soil, reducing the potential for collapses or instability in the excavation.
31. What is the purpose of a roll or ROPS frame?
The purpose of a roll or ROPS frame for a motorized scraper is to provide protection to the operator in the event of a roll-over or accidental tip-over. It is a reinforced structure designed to withstand the force of the machine tipping over and to prevent the operator from being crushed. The frame adds stability and minimizes the risk of injury or fatality in such situations.
32. When MUST a banksman/signaller be used before moving a scraper?
A banksman/signaller must be used before moving a scraper when there are blind spots or limited visibility that may pose a risk to the safety of personnel or other equipment. The banksman/signaller provides clear and precise instructions to the operator of the scraper, ensuring safe movement and preventing accidents. It is a legal requirement to have a banksman/signaller in such situations to minimize the potential hazards associated with operating a motorized scraper.
33. a) Name THREE purposes of the raised lugs on tyres and b) what can happen to the scraper if the lugs are severely worn?
a) The raised lugs on the tyres of a motorised scraper serve three purposes:
1. Improved traction: they provide better grip on various surfaces, helping the scraper move efficiently.
2. Self-cleaning: the lugs help shed mud, debris, and stones from the tyres, preventing buildup and maintaining performance.
3. Reduced wear: by distributing the load across multiple lugs, the tyres wear more evenly, prolonging their lifespan.
b) If the lugs on the scraper's tyres are severely worn, several issues can arise:
1. Reduced traction: with worn lugs, the scraper's grip on different surfaces will diminish, potentially leading to slippage and decreased performance.
2. Increased risk of getting stuck: worn lugs make it easier for the scraper to become trapped in muddy or uneven terrain, requiring assistance or delays.
3. Uneven wear on remaining lugs: without the full set of lugs, the remaining ones may experience uneven wear, further impacting performance and longevity.
34. Give TWO examples of where The Work at Height Regulations may apply to scraper operations.
Two examples where the Work at Height Regulations may apply to scraper operations are:
1. When operators of motorised scrapers need to work at height to access and maintain the equipment. This could include climbing onto the scraper or using ladders/platforms attached to the scraper.
2. When operators use the scraper to transport or deposit materials at elevated locations, such as loading/unloading from higher ground or working on slopes or embankments that require the scraper to operate at a height.
It is important that operators follow the regulations to ensure safety and prevent any falls or accidents.
35. What is meant by 'pump loading'?
'Pump loading' refers to the amount of material that a pump is required to move or transfer. It is a measure of the workload or demand on the pump. In the context of a motorised scraper, pump loading would specifically refer to the amount of material or debris that the pump within the scraper is expected to handle and move efficiently. Pump loading can vary depending on factors such as the type and consistency of the material being moved and the design and capacity of the pump itself.
36. Why should a scraper be re-fuelled at the end of the day?
A scraper should be refuelled at the end of the day to ensure it has enough fuel for the next day's operation. Running out of fuel during work can cause delays and disrupt the schedule. It is important to maintain a sufficient fuel level to keep the machine functioning properly and avoid breakdowns. Regular refuelling also helps to prevent fuel contamination and maintain optimal performance of the motorised scraper.
37. a) What determines the minimum distances that any part of plant and machinery has to be kept from over head electricity lines and b) explain why a distance should be kept.
a) The minimum distances that any part of plant and machinery must be kept from overhead electricity lines are determined by regulations and guidelines set by regulatory bodies such as the Health and Safety Executive (HSE) in the UK.
b) A distance should be kept to ensure the safety of workers and to prevent electric shock or electrocution incidents. Overhead electricity lines carry high voltages and can pose a significant risk if plant and machinery come into contact with them. By maintaining a safe distance, the risk of accidents is reduced, protecting the workers and preventing damage to the equipment and the electrical infrastructure.
38. Explain the difference between: a) a 'stockpile' and b) a 'borrow pit'.
A stockpile is a designated area where materials, like soil or aggregates, are stored in a large pile for later use. It is usually created by moving and accumulating material from various sources.
A borrow pit, on the other hand, is an excavated area from which materials, such as soil or gravel, are taken to use elsewhere. It acts as a source of materials for construction projects and is typically created when no suitable materials are available nearby.
In summary, a stockpile is where materials are stored, while a borrow pit is where materials are extracted for use elsewhere.
39. Give TWO reasons why the scraper operator should have an understanding of the type of material being loaded.
The scraper operator should understand the type of material being loaded in order to:
1. Determine the appropriate approach, speed, and angle of attack for efficient loading and grading.
2. Identify any potential hazards or challenges that may arise from the material's characteristics, such as its weight, composition, or moisture content.
40. If the machine is being travelled on the public highway, the Road Traffic Act applies. a) What type of licence and which classes should the operator hold and b) what is the minimum age allowed?
a) The operator should hold a category B driving licence, which allows driving vehicles up to
3.5 tonnes, and any additional classes required by the specific motorised scraper.
b) The minimum age for driving a motorised scraper on a public highway is 17 years, provided the operator holds the necessary licence and meets any other legal requirements set by the Road Traffic Act.
41. The operator has been asked to drive the machine onto a transporter/trailer. a) Who is responsible for the loading operations and b) state FOUR actions to be considered by the operator before loading commences?
a) The operator is generally responsible for the loading operations of a motorised scraper onto a transporter/trailer.
b) Before loading commences, the operator should consider the following four actions:
1. Ensure the transporter/trailer is positioned correctly and securely.
2. Verify that the loading ramps are suitable and in good condition.
3. Confirm that the scraper is in a safe condition for transport.
4. Double-check the weight and dimensions of the scraper, ensuring they are within the transporter/trailer's capacity and legal limits.
42. What is the meaning of this hand signal (being demonstrated by the Tester)?
The hand signal being demonstrated by the tester likely indicates the movement or operation of the motorised scraper. It may communicate an action such as "start," "stop," or "forward/backward." The specific meaning may vary depending on the context and the established hand signals used by the construction team.
43. a) What is the minimum distance allowed near open trenches when travelling with a scraper and b) explain why?
a) The minimum distance allowed near open trenches when travelling with a scraper is dependent on local regulations and guidelines set by the Health and Safety Executive (HSE) in the UK. These regulations typically require a minimum distance of 3 meters for motorised scrapers to maintain safe operations near open trenches.
b) The reason for maintaining a minimum distance near open trenches is to ensure the safety of both workers and equipment. By keeping a sufficient distance, the risk of accidents or collisions is minimized, reducing the potential for injuries and damage to the equipment and trench infrastructure.
44. What is the definition of, or how can a hazard be described?
A hazard can be defined as anything that has the potential to cause harm, injury, or damage. In the context of a motorised scraper, some potential hazards could include:
1. Moving parts such as the scraper blade that can cause crushing or amputation injuries if not properly guarded.
2. Noise and vibration levels that may exceed safety thresholds and cause health issues.
3. Risk of overturning or tipping over if the vehicle is operated on uneven or unstable ground.
4. Potential for collisions with other vehicles or workers if not operated with proper caution.
45. Why are plant operators generally regarded as 'safety-critical' workers?
Plant operators are considered 'safety-critical' because their actions directly impact the safety of the construction site. Operating heavy machinery, such as motorised scrapers, requires skill, concentration, and adherence to safety protocols. Any mistakes or negligence by plant operators can lead to accidents, injuries, or even fatalities. Therefore, their role is critical in promoting a safe working environment on construction sites.
46. What does the Health and Safety at Work Act require employers to do with regards specifically to plant?
The Health and Safety at Work Act requires employers to ensure that plant, including motorised scrapers, is safe and maintained in good working order. Employers must assess and manage risks, provide adequate training and instruction to operators, and implement appropriate control measures. Regular inspections and maintenance should be conducted, and any defects or issues should be addressed promptly. Employers should also ensure that operators are provided with suitable personal protective equipment and a safe working environment. Compliance with relevant regulations and industry standards is essential.
47. If setting up to excavate in a confined area, name TWO things that should be taken into account before starting.
When setting up to excavate in a confined area with a motorised scraper, two important factors to consider are ventilation and worker safety. Proper ventilation is necessary to ensure adequate air circulation and prevent the build-up of harmful fumes or gases. It is also crucial to assess worker safety measures, such as the availability of emergency exit routes and the presence of any potential hazards or obstructions within the confined space. These considerations should be addressed before starting the excavation to ensure a safe and efficient working environment.
48. Describe TWO actions to be taken if the scraper becomes 'bogged' down on the fill.
If the motorised scraper becomes 'bogged' down on the fill, two actions that should be taken are:
1. Stop the operation immediately to prevent further damage to the equipment and surrounding area.
2. Assess the situation to determine the cause of the bogging down, such as excessively wet or loose fill. Take measures to alleviate the issue, such as adding more material for traction or using a different vehicle or equipment to clear the fill.
49. Using the Operator's Manual, state the figure for the tyres' operating pressure. Note: The Operator's Manual for the machine being used for the test MUST be available for reference by the candidate.
The figure for the tyres' operating pressure can be found in the Operator's Manual provided with the motorised scraper being used for the test. Please refer to the manual for the specific value. It is crucial that the Operator's Manual is accessible for the candidate to consult.
50. a) Give ONE advantage and b) TWO disadvantages of rear-mounted cameras.
a) One advantage of rear-mounted cameras is improved visibility of the area behind the vehicle, which can enhance safety and help prevent accidents.
b) Two disadvantages of rear-mounted cameras are limited field of view, which may not capture the entire surroundings, and potential visibility issues during adverse weather conditions or when the camera lens gets dirty or obstructed.
51. What is the nearest distance allowed to gas pipes when excavating with the machine?
The nearest distance allowed to gas pipes when excavating with a motorised scraper may vary depending on local regulations and guidelines. It is essential to consult with the utility company or a qualified professional to determine the specific requirements in your area.
52. Explain the difference between: a) struck and b) heaped capacities.
The struck capacity of a motorized scraper refers to the volume of material that the scraper can hold when evenly leveled off without any heaping. On the other hand, the heaped capacity refers to the volume of material that the scraper can hold when heaped up and overflowing. In simple terms, struck capacity is the amount of material that can fit inside the scraper without piling it up, while heaped capacity accounts for the additional material that can be piled up above the scraper's sides.
53. On a twin-engine scraper, how should the engine's speed be set whilst driving around corners?
When driving a twin-engine scraper around corners, it is generally recommended to maintain a consistent speed on both engines. This helps ensure balanced power distribution and stability during maneuvering. Adjustments to the throttle can be made to match the speed required for the corner, but it is important to maintain equal engine output to avoid any potential imbalances or complications. Keeping the engine speed set consistently is key.
54. a) State the purpose of a retarder and b) the possible consequences of not using it when required.
a) A retarder in a motorised scraper is used to slow down the speed of the vehicle by providing resistance to the motion. It helps to control the movement of the scraper, especially on downward slopes, and prevents it from gaining excessive speed.
b) Not using a retarder when required can lead to unsafe and uncontrolled acceleration of the motorised scraper, particularly on slopes. This can result in loss of control, increased risk of accidents, damage to the scraper, and potential injury to operators or others in the vicinity.
55. Why must the seat belt be worn, even with the cab door closed?
The seat belt must be worn even with the cab door closed to ensure the safety of the operator in case of sudden movements or accidents. It provides a restraint to keep the operator securely in their seat, reducing the risk of injury.
56. If the operator has loaded the machine onto a transporter/trailer on behalf of a driver, what checks must be carried out before they leave the cab?
Before leaving the cab, the operator should conduct the following checks:
1. Ensure the motorised scraper is securely fastened to the transporter/trailer.
2. Confirm that all tie-down straps or chains are properly attached and tightened.
3. Check that the load is evenly distributed and within the weight limit of the transporter/trailer.
4. Verify that any required safety equipment, such as lights and reflectors, are in place and functioning.
5. Make sure that any necessary paperwork, like permits or licenses, is readily available.
6. Lastly, ensure that the driver is briefed on the proper use and operation of the motorised scraper.
Taking these precautions will help ensure a safe and compliant transport of the machine.
57. What is the purpose of a risk assessment?
A risk assessment identifies and evaluates potential hazards in a workplace or project to prevent accidents and injuries. It allows for proactive measures to be taken to reduce or eliminate risks, ensuring the safety of workers and others. A properly conducted risk assessment helps in complying with legal requirements and creates a safer working environment.
58. Apart from wear, why else would the cutting edge be changed?
Besides wear, the cutting edge of a motorised scraper may need to be changed due to damage or deformation caused by excessive force or impact. Additionally, it may need replacement if the cutting edge becomes dull or loses its effectiveness in removing material efficiently. Routine maintenance and inspection can help identify any issues with the cutting edge and determine when replacement is necessary. Regularly replacing the cutting edge ensures optimal performance and prolongs the lifespan of the motorised scraper.
59. Name THREE conditions that mirrors on the machine must be in.
Clean, clear, and properly adjusted.
60. List SIX typical subject areas that should be covered in a site induction.
1. Health and safety procedures: Covering topics such as emergency response plans, hazard awareness, and the proper use of personal protective equipment.
2. Site rules and regulations: Including details about access control, parking, and the use of restricted areas.
3. Site-specific risks and controls: Identifying potential hazards related to the specific site, such as working at height, hazardous substances, and machinery operations.
4. Environmental considerations: Addressing the need for waste management, noise control, and the protection of natural resources.
5. Site layout and facilities: Providing information about welfare facilities, site amenities, and emergency exit routes.
6. Communication and reporting: Explaining how to communicate with site personnel, report incidents, and follow necessary protocols for efficient work coordination.
61. a) What is the purpose of a Method Statement and b) what is required of the operator?
a) The purpose of a Method Statement is to outline how a specific task or activity will be carried out safely and efficiently. It details the sequence of operations, potential hazards, control measures, and any necessary resources or equipment.
b) The operator of a motorised scraper is required to have appropriate training and certification for operating the equipment. They must follow the instructions provided by the manufacturer and ensure that the scraper is maintained in good working order. The operator should also be familiar with the safe operation of the scraper, including its controls, safety features, and limitations. Regular inspections, adherence to safety protocols, and proper communication with the team are also expected of the operator.
62. If the operator has to top-up the hydraulic oil, state TWO precautions to ensure cleanliness of the system.
To maintain cleanliness of the hydraulic system while topping up the hydraulic oil in a motorised scraper, take these precautions:
1. Use a clean and dedicated funnel to avoid any contamination from dirt or debris. Ensure the funnel is free from any foreign particles.
2. Clean the area around the hydraulic oil filler cap to prevent any dirt or debris from falling into the system. Use a lint-free cloth or compressed air.
Remember, cleanliness is crucial for optimal performance and longevity of the hydraulic system. Ensure proper precautions are taken to avoid any contamination.
63. Many scrapers have a turbo-charged engine. a) What is the normal procedure before switching off the engine after working and b) what happens if the procedure is not followed?
a) The normal procedure before switching off the engine of a motorised scraper after working is to allow it to cool down for a few minutes. This helps prevent sudden temperature changes that could damage the engine or its components.
b) If the procedure is not followed, there is a risk of causing damage to the engine. Sudden shutdown without allowing it to cool down can result in thermal stress and potential damage to critical engine parts, such as the cylinder head or pistons. This can lead to costly repairs and downtime for the scraper.
64. Many models of scrapers are fitted with a suspended seat. a) What is its function and b) how should the seat be set to be effective?
a) The function of a suspended seat on a motorised scraper is to provide improved comfort and reduce the impact of vibrations on the operator. It helps to absorb shocks and vibrations generated by the scraper's movement, minimizing the risk of operator fatigue or injury.
b) To be effective, the suspended seat should be adjusted to properly support the operator's body weight and provide sufficient cushioning. It should be set at a height that allows the operator to reach the necessary controls comfortably and maintain good visibility. Additionally, any adjustable features, such as tilt or suspension stiffness, should be adjusted according to the operator's preferences for maximum comfort and stability.
65. When parking the machine at the end of the shift, name THREE places where the machine should NOT be parked.
The machine should not be parked in designated pedestrian areas, blocking emergency exits, or obstructing access to other equipment or machinery.
66. Give THREE reasons that may cause the machine to roll over.
Three potential reasons that could cause a motorised scraper to roll over are:
1. Excessive weight or uneven distribution of materials in the hopper, leading to an unbalanced load and instability.
2. Operating on steep slopes or uneven terrain, resulting in loss of traction and control.
3. Abrupt or improper steering or braking maneuvers that can upset the machine's stability.
67. Where should the scraper's Operator's Manual be kept and why?
The scraper's Operator's Manual should be kept in a waterproof and easily accessible location on the construction site, such as a designated storage area in the equipment's cabin. This ensures that the manual is readily available to the operator for quick reference and guidance. Additionally, keeping it in a waterproof location protects it from damage or deterioration due to weather conditions or accidental spills.
68. Name FOUR different types or levels of disciplinary actions or sanctions that can be applied (by employers and judicial bodies) to operators of plant who do not comply with, or follow legislation and regulations.
Four different types or levels of disciplinary actions or sanctions that can be applied to operators who do not comply with legislation and regulations are:
1. Verbal warning or reprimand: This involves a formal conversation between the employer and the operator, highlighting the non-compliance and outlining the necessary actions to rectify the situation.
2. Written warning: A written document is issued to the operator, documenting the non-compliance and providing a clear warning about the potential consequences of further violations.
3. Suspension: The operator may be suspended from their duties for a specified period of time as a more serious disciplinary action. This is usually a temporary measure taken to allow for investigation or retraining.
4. Termination of employment: In severe cases of non-compliance, the employer may decide to terminate the employment contract with the operator. This is typically the most consequential disciplinary action.
Judicial bodies may apply fines or penalties, depending on the severity of the violation and relevant legislation.
69. Which two points on a site represent the haul distance?
The two points on a site that represent the haul distance are the point of origin, where the material is being moved from, and the destination point, where the material is being moved to.